1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Sus operaciones de procesamiento de oro están limitadas por una reducción ineficiente del tamaño primario?? Tamaño de alimentación inconsistente, desgaste excesivo del revestimiento, y las paradas de mantenimiento no planificadas impactan directamente sus resultados. Considere estos desafíos comunes:
Alto costo operativo: Premature failure of crusher wear parts leads to frequent, costly replacements and significant labor downtime.
Cuellos de botella en el rendimiento: Inadequate crushing capacity or poor product sizing can choke downstream milling circuits, limiting overall plant recovery.
Unreliable Uptime: Mechanical failures in harsh environments cause unpredictable shutdowns, jeopardizing production targets.
Ineficiencia energética: Older or poorly configured crushing equipment consumes excessive power per ton of ore processed, erosionando márgenes.

Is your primary crushing stage a source of variable cost and operational uncertainty? The right gold ore crushing equipment is not merely a purchase; es una inversión estratégica en la estabilidad y rentabilidad de la planta.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: TRITURADORA DE MANDÍBULAS PRIMARIA PARA EL PROCESAMIENTO DE MINERAL DE ORO

This heavyduty gold ore crushing equipment is engineered as a robust primary jaw crusher for the initial size reduction of runofmine (memoria de sólo lectura) roca aurífera. Its design prioritizes reliability and efficiency in demanding mineral processing applications.

Flujo de trabajo operativo:
1. ROM ore is fed into the vibrating grizzly feeder (opcional), which bypasses fines to reduce crusher load.
2. Oversize material enters the crusher’s fixed jaw and moving jaw chamber, where compressive force breaks the ore.
3. The crushed product discharges at a preset closedside setting (CSS), determining the maximum output size for the secondary crushing or milling circuit.

Ámbito de aplicación: Ideal para minerales de oro de roca dura (cuarzo, sulfuros), this equipment handles abrasive materials with high compressive strength. It serves as the first critical stage in comminution circuits for both stationary plants and semimobile installations.

Limitaciones: No diseñado para mojado., sticky ores without proper feed system modifications. Ultimate capacity is dependent on feed size distribution, dureza del material (Wisconsin), and desired reduction ratio.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda & Ángulo de pellizco agresivo | Base técnica: Cinemática y geometría de cámara optimizadas | Beneficio operativo: Enables higher throughput and effective reduction of large feed material | Impacto del retorno de la inversión: Incrementa el tonelaje procesado por hora de operación, mejorar la utilización de activos
Diseño de rodamiento de rodillos de servicio pesado | Base técnica: Rodamientos de rodillos a rótula con ejes de gran diámetro | Beneficio operativo: Provides high load capacity and reliable operation under shock loads | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento, reduces failure risk and associated downtime costs
Diseño de matriz de mandíbula modular | Base técnica: Segmentario, reversible manganese steel wear plates | Beneficio operativo: Allows for selective replacement of worn sections and rotation for extended service life | Impacto del retorno de la inversión: Lowers consumable costs by up to 30% compared to singlepiece die systems
Sistema de ajuste de palanca hidráulica | Base técnica: Integrated hydraulic cylinder for CSS adjustment and overload relief | Beneficio operativo: Permite una rápida, safe setting changes without manual shims; protects against tramp metal | Impacto del retorno de la inversión: Minimiza el tiempo de inactividad por ajuste de horas a minutos; previene daños mayores causados ​​por materiales indestructibles
Reinforced Fabricated Steel Frame | Base técnica: Stressrelieved frame with heavyduty ribbing | Beneficio operativo: Maintains structural integrity under constant cyclic loading in remote locations | Impacto del retorno de la inversión: Ensures longterm alignment and durability, protecting the core capital investment

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Promedio) | This Gold Ore Crushing Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Vida útil del manganeso (mineral abrasivo) | 120,000 150,000 MONTE | 180,000 220,000 MONTE | +40% Extended Service |
| Consumo de energía por tonelada triturada| 0.8 1.1 kWh/t | 0.65 0.85 kWh/t| 22% Eficiencia Energética |
| Disponibilidad mecánica (Programado) | 9294%| 9698%| +4 Percentage Points Uptime |
| Tiempo de ajuste de CSS| 6090 minutos| <10 minutos| 85% Faster Changeover |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: 350 1,200 MTPH (dependiendo de la gradación del alimento & características materiales)
Apertura de alimentación: 1,070mm x 760mm (42" incógnita 30")
Requisito de energía: 110150 kW motor de accionamiento eléctrico
Especificaciones de materiales: Templado de alta resistencia & marco de acero templado; ASTM A128 Manganese steel jaw dies; SAE 4140 eje excéntrico forjado.
Dimensiones físicas (LxAnxAl): ~6.5m x 3.2m x 3.4m
Rango de operación: Diseñado para temperaturas ambiente de 20°C a +45°C; componentes críticos protegidos contra el polvo.

6. ESCENARIOS DE APLICACIÓN

Hard Rock Gold Mine, África occidental | Desafío: Frequent jaw die failures on existing crusher due to highly abrasive quartzite ore were causing monthly stoppages and high spare part costs.| Solución: Implementation of this primary jaw crusher with modular manganese dies and optimized liner profile.| Resultados: Wear part life extended from ~110k tons to over 190k tons recorded; crusherrelated downtime reduced by an average of 18 horas por mes.

MidScale Processing Plant, América del norte| Desafío: Need to increase circuit throughput by ~25% without a complete plant rebuild; existing primary crusher was a bottleneck.| Solución: Installation of this highercapacity jaw crusher with a deeper chamber to handle larger ROM feed from the pit.| Resultados: Sustained average throughput increased by 28%; product P80 consistently met target for optimal SAG mill feed.

7. CONSIDERACIONES COMERCIALES

Equipment pricing is structured around configuration tiers:
Unidad básica: Includes core crusher with standard motor drives and starter.
Paquete montado sobre patines: Base unit preassembled on a structural steel skid with integral walkways and ladders for faster installation.
Modular Plant Section: Crusher integrated with matched feeder, transportador de descarga, sistema de supresión de polvo, y panel de control eléctrico.

Las características opcionales incluyen sistemas de lubricación automatizados., sensores de control de desgaste, and custom liner profiles for specific ore types.

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements covering planned inspections and priority parts supply.

Financing options include capital purchase with standard warranty or operational expenditure models such as leasing agreements with fullservice support included.

8. Preguntas frecuentes

Q1: Is this gold ore crushing equipment compatible with our existing secondary cone crusher circuit?
Sí. The discharge product gradation can be precisely controlled via the hydraulic CSS adjustment to create an optimal feed size distribution for your specific secondary stage.

Q2: What is the expected operational impact on our maintenance team?
Field data shows reduced frequency of liner changes and simplified procedures due to the modular die design and hydraulic toggle system. This typically reallocates maintenance hours from reactive repairs to planned preventive tasks.

Q3: How does the equipment handle variations in ore hardness within our deposit?
The heavyduty construction and hydraulic overload protection are designed specifically for such fluctuations. The system will automatically release uncrushable material while maintaining safe operating pressures through varying rock strengths.

Q4:¿Cuáles son los plazos de entrega típicos para la entrega??
Lead times vary based on configuration complexity but are typically within XY weeks upon order confirmation due to standardized modular manufacturing processes.

Q5:¿Qué términos comerciales están disponibles??
We offer ExWorks pricing alongside CIF options depending on destination port requirements related to international shipping logistics associated with industrial machinery transport schedules