Targeted Gold Ore Crushing Solutions for HighVolume Processing Operations

Para gerentes de planta y contratistas de ingeniería, the efficiency of your primary crushing stage dictates the profitability of your entire gold recovery circuit. Are you contending with inconsistent feed size causing chokeups and unplanned downtime? Is abrasive gold ore with high quartz content accelerating wear part replacement cycles and maintenance costs? Are you losing potential revenue through throughput bottlenecks that prevent you from scaling to highergrade deposits? El equipo de trituración primaria adecuado no es sólo una compra; it's a strategic investment in plant uptime, operational cost control, and reserve utilization.

Descripción general del producto: HeavyDuty Gold Ore Jaw Crusher

Nuestro diseñado equipos de trituracion de mineral de oro es un robusto, stationary jaw crusher specifically built for the rigorous demands of primary gold ore reduction. It transforms ROM (RunofMine) ore into a consistent, manageable product for downstream milling and leaching processes.

Flujo de trabajo operativo:
1. Alimentar & Pre-selección: ROM ore is fed via grizzly feeder to bypass fine material and direct only oversize to the crushing chamber.
2. Trituración por compresión: The mechanically simple but powerful jaw action applies compressive force to break large, often slabby gold ore against a fixed jaw plate.
3. Descargar & Transporte: Crushed product discharges at a preset closedside setting (CSS) onto a conveyor system for transport to the next stage.

Ámbito de aplicación: Ideal para minerales de oro de roca dura (depósitos de veta) with high compressive strength, such as quartz veins. Best suited for stationary plant installations with consistent, hightonnage feed.
Limitaciones: Not recommended for wet, minerales pegajosos sin extracción previa; primary crushing only—requires secondary/tertiary crushers for final liberation.

Características principales: Diseñado para mayor durabilidad & tiempo de actividad

HeavyWall Welded Frame | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada | Beneficio operativo: Eliminates frame fatigue and cracking under high cyclic loading from tough ores | Impacto del retorno de la inversión: Vida estructural extendida más allá 15+ años, avoiding catastrophic replacement costs.

Manganese Steel Jaw Dies with Curved Profile | Base técnica: Workhardening manganese steel and optimized nip angle | Beneficio operativo: Curved profile reduces slippage, increases throughput by up to 10%, and ensures even wear across dies | Impacto del retorno de la inversión: Longer wear life reduces changeout frequency and inventory costs; higher throughput processes more material per shift.

Sistema de ajuste de palanca hidráulica | Base técnica: Cilindro hidráulico integrado para tensado y limpieza. | Beneficio operativo: Allows operators to adjust crusher discharge setting quickly and clear blockages in minutes without manual intervention | Impacto del retorno de la inversión: Minimizes downtime for CSS changes and clearing events, directly increasing available operating hours.

Rodamientos de rodillos esféricos & Sellos de laberinto | Base técnica: Oversized bearings rated for heavy loads; multistage sealing keeps contaminants out | Beneficio operativo: Handles peak loads without overheating; effectively excludes dust and moisture that cause premature bearing failure | Impacto del retorno de la inversión: Drastically extends bearing service intervals, reducing lubrication consumption and unplanned stoppages.

Punto de engrase centralizado & Diseño accesible | Base técnica: Singlepoint lube lines to all major bearings; service platforms and pull points | Beneficio operativo: Permite seguridad, mantenimiento de rutina rápido (<30 minutes for daily checks) | Impacto del retorno de la inversión: Lowers labor hours for maintenance, mejora la seguridad del técnico, and ensures consistent equipment care.

Ventajas competitivas: Evaluación comparativa de rendimiento

| Métrica de rendimiento | Promedio estándar de la industria | Nuestra solución de trituración de mineral de oro | Ventaja documentada |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 9294% | 96%+ | +24% aumento del tiempo productivo |
| Use la vida (Jaw Dies Abrasive Ore) | 120,000 150,000 MONTE | 180,000 220,000 MONTE| +2540% vida más larga |
| Rendimiento (Tons/Hour Comparable CSS)| Base 100%| 108112%| +812% mayor capacidad |
| Unplanned Downtime/Year| 80100 horas| <50 horas| >40% reducción |
| Consumo de energía por tonelada| Base 100%| 9597%| 35% reduction via efficient kinematics |

Especificaciones técnicas

Rango de capacidad: 500 2,500 TPH (dependent on model and feed gradation)
Apertura de alimentación: Hasta 60” x 80” (1,500mm x 2.000 mm)
Requisito de energía: 150 400 kilovatios (200 500 caballos de fuerza), electric motor driven
Especificaciones de materiales: Estructura de acero fabricado de alta resistencia; Matrices de mandíbula de acero al manganeso ASTM A128 grado B3/B4; eje excéntrico de acero de aleación forjado.
Dimensiones físicas (Aprox.. for Model JC1500): Longitud: ~9 millones, Ancho: ~4m, Altura: ~4m
Rango de operación: Diseñado para temperaturas ambiente de 20°C a +45°C. Compatible con sistema de supresión de polvo.

Escenarios de aplicación

Hard Rock Quartz Vein Mining – West Africa

Desafío: A contractor faced extreme abrasiveness in ore, causing jaw die replacement every 6 semanas (~130k MT), incurring high parts/labor costs and ~24 hours of downtime per change.
Solución: Implementation of our heavyduty jaw crusher with curvedprofile manganese dies.
Resultados: Wear life extended to an average of 195k MT per set. This reduced changeout frequency by over one third annually, saving an estimated $85k in parts/labor and reclaiming 60+ hours of production time per year.

HighThroughput CIL Plant Expansion – Australia

Desafío: A plant upgrade required a 25% increase in primary crushed tonnage without expanding the existing crusher footprint or overloading conveyors.
Solución: Installation of our highcapacity jaw crusher model with optimized kinematics for greater throughput at the same motor rating.
Resultados: Se logró un sostenido 22% increase in average hourly tonnage at a similar power draw. The existing infrastructure supported the load due to efficient product sizing, enabling the expansion goals without major civils or conveyor modifications.

Consideraciones comerciales

We offer transparent pricing structured around throughput capacity:
Nivel estándar (5001000 TPH): Base unit with core features outlined above.
Nivel de alta capacidad (10002500 TPH):) Includes heavier components, dualtoggle systems,and advanced monitoring sensors as standard.
Las características opcionales incluyen sistemas de engrase automatizados.,paquetes de monitoreo de vibraciones,and custom skid designs.Financing can be arranged through partner institutions with leasetoown or deferred payment plans tailored to project cash flow.Service packages range from basic warranty support to comprehensive annual maintenance contracts including scheduled inspections,descuentos en piezas de desgaste,and priority field service.

Preguntas frecuentes

1. ¿Es este equipo compatible con nuestro circuito de trituradora de cono secundaria existente??
Sí. Our engineering team will review your target product size distribution from primary crushing to ensure optimal feed gradation for your specific secondary/tertiary stage,maximizing overall circuit efficiency.

2. What is the expected impact on our operating labor requirements?
The design reduces daily operator involvement.Centralized greasing cuts lubrication time by approximately half,and hydraulic clearing minimizes manual hammering.The focus shifts from constant intervention to periodic monitoring.

3. ¿Pueden proporcionar garantías de costo de piezas de desgaste??
We offer guaranteed maximum wear life terms under specific operating conditions documented in your purchase agreement.This provides predictable costperton forecasting for your comminution budget.

4. ¿Cuáles son los plazos de entrega típicos??
Para modelos estándar,fabrication and delivery typically require [incógnita] months from order confirmation.Custom configurations may extend this timeline.We provide detailed project schedules upon quotation.

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