1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable throughput crippling your gold processing plant’s profitability? The primary crushing stage for gold ore is a critical bottleneck where inefficiencies cascade, erosionando márgenes. Los desafíos comunes incluyen:
Tiempo de inactividad excesivo: Frequent liner changes and unplanned maintenance on abrasive, hard rock gold ore halt your entire processing line.
Alto consumo de energía: Inefficient crushing action directly translates to unsustainable power costs per ton of ore processed.
Poor Fines Control & Gold Loss: Overcrushing can create slimes that are difficult to recover in downstream leaching or gravity circuits, potentially locking away valuable metal.
Manejo inconsistente del alimento: Fluctuating ore sizes and moisture content from the mine face lead to chokefeeding, surgiendo, and reduced equipment lifespan.

Is your current primary crusher a source of constant cost and reliability concerns? The solution requires equipment engineered not just for force, but for the specific abrasion and variability of goldbearing rock.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: HEAVYDUTY GOLD ORE JAW CRUSHER

Este trabajo pesado, stationary jaw crusher is engineered as the first stage of comminution for runofmine (memoria de sólo lectura) mineral de oro. It is designed to reliably reduce large, abrasive feed material to a consistent product size for efficient secondary crushing and milling.

Flujo de trabajo operativo:
1. mineral de oro ROM (hasta 1200 mm) is fed via dump truck or grizzly into the crusher’s vibrating grizzly feeder (VGF VGF).
2. The VGF removes fines and directs oversize material into the deep crushing chamber, where a robust moving jaw exerts immense compressive force against a fixed jaw.
3. Crushed ore discharges through an adjustable gap (ajuste lateral cerrado), determining final product size for the next stage of your gold recovery circuit.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para trituración primaria de minerales de oro de roca dura. (cuarzo, sulfuros), moderate clay content materials, and mine waste rock. Suitable for both greenfield installations and retrofit replacements.
Limitaciones: Not designed as a standalone solution for highclay or wet, sticky ores without prescreening; final product size is typically not fine enough for direct leaching without secondary/tertiary stages.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda & Ángulo de pellizco agresivo | Base técnica: Diseño cinemático optimizado. | Beneficio operativo: Enables consistent highvolume reduction of large feed with fewer passes, reducing load on feeders | Impacto del retorno de la inversión: Aumenta el rendimiento potencial al 1520% versus diseños convencionales, maximizing upstream mining asset utilization

HeavyDuty Manganese Steel Jaw Liners | Base técnica: Composición de aleación de endurecimiento | Beneficio operativo: Liners become harder with use under abrasion, extending service life in highly abrasive quartzbased ores | Impacto del retorno de la inversión: Reduce la frecuencia de reemplazo del revestimiento hasta en 30%, cutting parts inventory costs and planned downtime

Ajuste de palanca hidráulica & Sistema de compensación | Base técnica: Integrated hydraulic ram replaces mechanical toggle plates | Beneficio operativo: Allows remote adjustment of CSS for product control and permits rapid clearing of chamber blockages in minutes | Impacto del retorno de la inversión: Eliminates hours of manual labor during stalls; improves plant safety by keeping personnel away from the chamber

Eje excéntrico robusto & Rodamientos de rodillos esféricos | Base técnica: Oversized forged steel shaft on highload capacity bearings | Beneficio operativo: Sustains peak loads from uncrushable material (acero vagabundo) sin fallo catastrófico; ensures reliable operation under shock loading | Impacto del retorno de la inversión: Minimizes risk of unplanned breakdowns costing days of lost production; extends major component lifecycles

Base de motor integrada & Protección de transmisión por correa | Base técnica: Diseño de placa base unificada con protección perimetral completa | Beneficio operativo: Simplifies alignment during installation; provides operator safety compliant with global standards (ISO 14120) | Impacto del retorno de la inversión: Reduces installation time/cost by ~25%; mitigates site safety incident risk

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Esta solución de trituradora de mandíbulas de mineral de oro | Ventaja documentada |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 9294% in primary crushing duty| >96% in comparable hard rock applications| +24% mejora |
| Vida útil del revestimiento en mineral abrasivo| 1800 2200 horas de funcionamiento| 2600 3000 horas de funcionamiento| +2530% mejora |
| Consumo de energía (kWh/tonelada)| Varía según la competencia del mineral.| Arriba a 12% Reducción mediante cinemática optimizada.| Arriba a 12% mejora |
| Tiempo de recuperación del metal atrapado| 48 hours for mechanical clearing|< 1 hour with hydraulic system| Arriba a 85% más rápido |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 1200 mm (59" incógnita 47")
Tamaño máximo de alimentación: Hasta 1200 mm (47")
Rango de configuración del lado cerrado: 150mm 300 mm (6" 12")
Rango de capacidad: 450 850 TM/h, dependent on ore density and CSS
Requisito de potencia de accionamiento: 200 motor electrico kilovatios (estándar)
Peso Total (Trituradora + Base): Aproximadamente 95,000 kilos
Especificaciones clave de materiales: Main frame – fabricated hightensile steel; Jaw plates – premium manganese steel (14%,18%,22% millones disponibles); Shaft – forged EN24 steel.
Rango de entorno operativo: Diseñado para temperaturas ambiente de 20°C a +50°C (4°F a +122°F). Kits de sellado contra el polvo disponibles para ambientes áridos.

6. ESCENARIOS DE APLICACIÓN

West African Hard Rock Mine Retrofit Challenge:| Desafío:| An existing operation faced chronic downtime every 1800 hours for liner changes on its primary crusher processing highly abrasive quartz vein ore.| Solución:| Replacement with this heavyduty jaw crusher model featuring extendedlife manganese liners and hydraulic toggle.| Resultados:| La vida útil del revestimiento se extendió a 2600 horas. Combined with faster CSS adjustments, this contributed to a calculated 3.2% increase in annual plant throughput.

MidScale Canadian Arctic Operation Challenge:| Desafío:| Remote location made unscheduled maintenance extremely costly. Mechanical toggle plate failures had caused weeklong shutdowns.| Solución:| Installation of this jaw crusher with its hydraulic tramp release and clearing system.| Resultados:| Elimination of toggle plate failures. Two chamber blockages were cleared remotely in under 45 minutes each, preventing an estimated 36 hours of downtime per event.

7. CONSIDERACIONES COMERCIALES

Our private label manufacturing model provides flexibility tailored to project scale:
Nivel de equipo básico: Incluye trituradora, unidades de motor, baseframe, y protección estándar.
Nivel de paquete mejorado: Base equipment plus integrated vibrating grizzly feeder (VGF VGF), walkways/ladders, dust suppression system integration points.
Características opcionales: Automated grease systems, sensores de control de desgaste, special coatings for corrosive environments.
We support procurement through several pathways:
1. Direct capital purchase with tiered pricing based on package selection.
2. Comprehensive multiyear service agreements covering planned maintenance and parts supply at predictable costs.
3.Financing partnerships available through accredited industrial equipment lenders.

8. Preguntas frecuentes

Q1: Is this crusher compatible with our existing secondary cone crusher circuit?
Sí. The closedside setting is adjustable to produce an optimal feed size distribution (8") for most standard secondary cone crushers used in gold circuits.

Q2: What is the expected operational impact on our overall recovery rate?
By producing a more consistent product with less overcrushing ("generación de multas"), you can improve efficiency in downstream gravity concentration or cyanide leach circuits where excessive fines are detrimental.

Q3: Do you provide wear parts after the initial sale?
Sí. As your private label manufacturer we guarantee supply continuity for all critical wear parts like jaw liners based on your specific ore profile.

Q4:¿Cuáles son los requisitos típicos de instalación??
The unit ships in major subassemblies.It requires a prepared concrete foundation.Detailed civil drawings and anchor bolt templates are provided.Plant layout consultation is available.

Q5:¿Cuál es el tiempo de entrega desde el pedido hasta el envío??
Lead times vary based on configuration but typically range from 1624 weeks.We provide firm schedules upon project commitment.

Q6:Qué capacitación se brinda a nuestro equipo de operaciones?
We supply comprehensive operation & maintenance manuals.Virtual or onsite training covering startup procedures daily checks basic troubleshooting can be included as part of the service agreement