1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are escalating operational costs and unpredictable downtime eroding your gold mining project’s margins? Key challenges in mineral extraction and processing directly impact profitability:
Alto gasto operativo: Inefficient equipment leads to excessive energy consumption, high water usage, and frequent consumable replacement, driving up perton processing costs.
Tiempo de inactividad no planificado: Mechanical failures in critical separation and concentration stages can halt entire processing lines, costando miles por hora en producción perdida.
Low Recovery Rates: Suboptimal equipment fails to capture fine gold or loses payable material to tailings, leaving significant revenue unrealized.
Intensidad Laboral & Skill Gaps: Reliance on manually configured or finicky machinery increases labor costs and introduces variability dependent on operator expertise.
Integración de sistemas rígidos: Equipment that cannot adapt to varying feed grades or ore characteristics forces a compromise between recovery and throughput.

How do you secure reliable throughput while maximizing gold recovery from complex ores? What solutions exist to reduce total cost of ownership and protect your investment against volatile gold prices? The answer lies in specifying highperformance, purposebuilt machinery from a trusted wholesale partner.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This portfolio of equipos de extraccion de oro encompasses robust machinery for the complete extraction and beneficiation cycle, from primary crushing to final concentration. Our wholesale solutions are engineered for commercialscale operations targeting alluvial/placer deposits and hard rock (veta) procesamiento de minerales.

A typical operational workflow integrates several key stages:
1. Reducción de tamaño primario: Jaw or cone crushers break down runofmine ore to a manageable size.
2. Molienda & Liberación: Ball mills or hammer mills pulverize ore to liberate gold particles from the host rock.
3. Concentración de gravedad: Equipment like centrifugal concentrators or shaking tables separate highdensity gold from the gangue material based on specific gravity differences.
4. Secondary Recovery & Actualización: Solutions such as flotation cells or intensive cyanide leach reactors capture refractory gold or further upgrade concentrates.
5. Security & Refining: Electrowinning cells, furnaces, and security systems facilitate final recovery into doré bars.

Ámbito de aplicación: Suitable for medium to largescale mining operations, processing plants, and contract milling services. Limitaciones clave: Optimal performance requires correct sizing to feed capacity and ore characteristics; not intended for artisanal or hobbyistscale use.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de Plantas Modulares | Base técnica: Prediseñado, skidmounted modules with standardized interfaces | Beneficio operativo: Rapid deployment and site commissioning reduces timetoproduction by up to 40% compared to traditional builtonsite plants | Impacto del retorno de la inversión: Faster capital payback and reduced installation engineering costs.

HighG Force Centrifugal Concentration | Base técnica: Enhanced gravitational field (up to 300G) within a rotating drum | Beneficio operativo: Consistently recovers ultrafine gold down to 10 micrones, often missed by static sluices | Impacto del retorno de la inversión: Increases overall plant recovery rate by 38%, capturing significant additional revenue.

Advanced Polyurethane Wear Components | Base técnica: Injectionmolded polyurethane liners and screens superior to traditional rubber or steel | Beneficio operativo: Exceptional abrasion resistance in slurry applications extends service life by 300% | Impacto del retorno de la inversión: Lowers longterm maintenance parts inventory and reduces frequency of disruptive changeouts.

Unidad de frecuencia variable (VFD) Sistemas de control | Base técnica: Precision electric motor control allowing adjustable speed/torque | Beneficio operativo: Enables realtime optimization of crusher, mill, and pump performance based on feed grade; reduces inrush current damage | Impacto del retorno de la inversión: Reduce el consumo de energía en 1525% and minimizes mechanical stress failures.

Integrated Security & Monitoring Loops | Base técnica: Automated sensors for mass flow, densidad, presión, and security cameras at concentrate handling points | Beneficio operativo: Provides realtime process data for control rooms and deters internal material loss | Impacto del retorno de la inversión: Improves metallurgical accounting accuracy and provides auditable production trails.

HighVolume Elution & Electrowinning | Base técnica: Pressurized Zadrastyle column elution with integrated electrowinning cells | Beneficio operativo: Delivers fast, efficient stripping of activated carbon (68 hour cycle) with >99% gold deposition efficiency | Impacto del retorno de la inversión: Increases carbon turnover rate, boosting adsorption circuit capacity without physical expansion.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Our Gold Mining Equipment Solution | Ventaja documentada |
| : | : | : | : |
| Tasa de recuperación de oro fino (92% capture efficiency under varied feed conditions| +15% mejora |
| Consumo de energía por tonelada procesada (Gravity/Crushing)| Varía ampliamente; often unoptimized fixedspeed systems| VFDcontrolled systems with highefficiency motors| Arriba a 25% reducción |
| Tiempo medio entre fallos (MTBF) Critical Pumps| ~2,000 hours in severe abrasive slurry duty| >4,500 hours with proprietary polyurethane wear parts & diseño| +125% mejora |
| Plant Commissioning Timeline (200 TPD Capacity)| 1216 semanas para obras civiles & asamblea| 68 weeks using preassembled modular skids| ~Implementación un 50 % más rápida |

5. ESPECIFICACIONES TÉCNICAS

Las especificaciones dependen del modelo.; representative ranges for core equipment categories:

Cursor de mandíbula (Primario):
Rango de apertura de alimentación: 750mm x 500mm to 1500mm x 1200mm
Rango de capacidad: 150 1,200 TPH
Requisito de energía: 90 250 kilovatios
Construcción: Welded steel frame, manganese steel jaw dies
Rango de temperatura de funcionamiento: 20°C a +50°C

Centrifugal Concentrator (Batch):
Bowl Diameter: 650mm 1m
Feed Capacity (Solids): Arriba a 60 TPH
Water Requirement: Variable flow up to 300 L/min
Requisito de energía: 7.5 22 kilovatios (including concentrate pump)
GForce Capability: Up to 300G

CarboninLeach (cil) Tank Agitation System:
Tank Volume Range: 500m³ 2,000m³
Impeller Type & Material： Highefficiency axial flow; rubberclad or stainless steel
Power Density：15 25 W/m³ of slurry
Motor Specification：Explosionproof (Ex d), IP66 rating

6. ESCENARIOS DE APLICACIÓN

West African Hard Rock Mine Expansion Challenge:

A midtier operator needed to increase throughput by 30% without expanding their CIL tank farm footprint.

Solución:

Implementation of our highefficiency elution plant with a shortened cycle time allowed for faster reactivation of loaded carbon.

Resultados:

Carbon circulation rate increased by over one full cycle per week within existing infrastructure. This effectively debottlenecked the adsorption circuit at minimal capital cost.

Alluvial Placer Operation in South America Challenge:

The operation faced declining recoveries due to an increasing proportion of claybound fine gold (<50 malla), which blinded traditional sluices.

Solución:

Integration of a multistage scrubbing system followed by our highG centrifugal concentrators into their wash plant circuit.

Resultados:

Overall recovery improved from an estimated ~65% to over >88%. The payback period for the new equipment was under five months based on recovered gold value.

7. CONSIDERACIONES COMERCIALES

Our wholesale model provides transparent pricing structured around project scale:

Niveles de precios
Entry Tier: For individual replacement units or small capacity upgrades (<100 TPD). Focused on core machines like crushers or standalone concentrators.
Plant Tier: For complete modular sections (p.ej., grinding circuit package). Includes integrated controls but may exclude bulk materials handling conveyors.
Turnkey Tier: For fully integrated processing plants (>200 TPD). Includes detailed process engineering design documents alongside all mechanical/electrical packages.

Optional features include advanced process control PLC systems with SCADA interfaces remote monitoring capabilities automated reagent dosing systems

Service packages offered are Annual Preventative Maintenance Contracts OnDemand Field Service Technician Support Comprehensive Spare Parts Kits for critical wear items

Financing options can be discussed including equipment leasing structures milestonebased project financing partnerships with major mining finance institutions

8. Preguntas frecuentes

Q1 Are your gravity concentrators compatible with an existing trommel scrubber setup?
A1 Yes most models are designed as modular addons Standard slurry discharge heights pump boxes ensure compatibility with most OEM scrubber outputs Dimensional drawings are available for integration planning

Q2 What is the expected impact on my operating labor requirements?
A2 Our equipment emphasizes automation reliability reducing manual sampling adjustment needs However we recommend dedicated training for your maintenance team on the new systems which we provide

Q3 How do you handle variations in ore hardness feed grade?
A3 Key units like crushers mills feature VFD controls allowing operators adjust parameters Centrifugal concentrators have adjustable fluidization water Gforce settings enabling optimization without shutdowns

Q4 What are standard payment terms for wholesale orders?
A4 For confirmed orders standard terms involve progress payments tied major milestones like factory acceptance testing shipping arrival site Typically structured as deposit upon order commencement balance prior shipment Larger turnkey projects have customized schedules

Q5 Can you provide metallurgical test work support prior purchase?
A5 We partner several independent mineral labs can arrange representative sample testing our pilotscale equipment This generates data predict recoveries recommend optimal flowsheet before capital commitment