1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, Los desafíos principales en la trituración primaria a menudo provienen de la propia trituradora.. Estos incluyen: unplanned stoppages due to mechanical failure, costando miles por hora en producción perdida; premature wear part replacement consuming your maintenance budget; inconsistent product gradation leading to downstream processing bottlenecks; Alto consumo de energía por tonelada de material procesado.; and limited flexibility to adapt to varying feed materials or product specifications.

Is your current primary crusher a constant source of operational friction? What if your key crushing asset could deliver higher throughput with greater reliability, directly translating to a lower cost per ton? The solution lies in selecting a maquina trituradora de piedra engineered not just to break rock, but to optimize your entire production chain.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta línea de productos abarca trabajos pesados. trituradoras de quijada designed for primary crushing applications in mining, cantera, y reciclaje de la construcción a gran escala. The operational workflow is engineered for maximum efficiency: 1) El material de alimentación grande se carga en el alimentador vibratorio grizzly., que evita las multas para aumentar la capacidad efectiva. 2) Oversize material enters the deep crushing chamber where a robust eccentric shaft drives a moving jaw against a fixed jaw, aplicando fuerza de compresión. 3) The crushed material discharges at the bottom with a consistent size reduction ratio, listo para procesamiento secundario.

Application scope includes processing hard rock (granito, basalto), agregados abrasivos, y hormigón de demolición. Primary limitations are related to feed size, which must conform to the machine’s specified inlet dimensions, and material hardness exceeding designed compressive strength ratings.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de mandíbula modular | Base técnica: Atornillados, nonwelded frame sections | Beneficio operativo: Enables transportation to remote sites and simplifies future plant reconfiguration | Impacto del retorno de la inversión: Reduces logistical costs by up to 25% and extends plant lifecycle adaptability.

Sistema de accionamiento hidrostático | Base técnica: Direct hydraulic drive for the crusher jaws | Beneficio operativo: Provides reversible operation to clear blockages and allows precise control of CSS (Configuración del lado cerrado) bajo carga | Impacto del retorno de la inversión: Minimizes downtime from tramp metal events by up to 90% and optimizes product size without stopping.

Integrated PreScreening Feeder | Base técnica: Independent grizzly section with bypass chute | Beneficio operativo: Removes fines and undersize material before the crushing chamber, reduciendo el desgaste y aumentando el rendimiento efectivo | Impacto del retorno de la inversión: Reduce los costos de piezas de desgaste en 1520% and boosts total system capacity.

Conjunto de rodamientos de servicio pesado | Base técnica: Spherical roller bearings with larger dimensions and automated grease lubrication | Beneficio operativo: Supports higher load capacities and ensures consistent lubrication under all operating conditions | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento en más de 30%, prevenir fallas catastróficas.

Interfaz de automatización basada en PLC | Base técnica: Centralized control system with sensor inputs for CSS, consumo de energía, y presión | Beneficio operativo: Allows operators to monitor performance and adjust settings from a control room for safety and consistency | Impacto del retorno de la inversión: Mejora la eficacia general del equipo. (OEE) through realtime optimization and data logging.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | Nuestra solución trituradora de mandíbulas | Ventaja (% mejora) |
| : | : | : | : |
| Disponibilidad / tiempo de actividad | ~92% (programado & paradas no programadas) | Los datos de campo muestran >96% disponibilidad sostenida| +4.3 puntos porcentuales |
| Use la vida (Mn Liners)| 120,000 150,000 tons Manganese steel life| Logra 180,000 220,000 tons via optimized kinematics & grado del material| +40% mejora promedio |
| Eficiencia Energética| Dimensionamiento de motor estándar con RPM fijas| Tiered power unit with loadsensing hydraulics reduces idle consumption| Arriba a 12% menor kWh/tonelada |
| Consistencia del rendimiento| Output variance up to ±15% due to feed fluctuations| Diseño de cámara avanzado & feed control maintains output within ±7%| +53% more consistent yield |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: 200 1,600 Mes (dependiente del material de alimentación & configuración CSS)
Apertura de alimentación: From 800mm x 510mm up to 1,600mm x 1,200mm
Requisito de energía: 75 kilovatios 250 kW electric drive motor (50/60 compatible con Hz)
Peso de la trituradora: Desde aproximadamente 25,000 kg to over 75,000 kilos
Especificaciones clave de materiales: Estructura de acero fabricado de alta resistencia; apagado & tempered alloy steel eccentric shaft; Matrices de mandíbula de acero al manganeso (14%,18%,22% grades available).
Rango de operación: Diseñado para temperaturas ambiente de 20°C a +45°C. Dust sealing effective for environments up to 10 g/m³ particulate concentration.

6. ESCENARIOS DE APLICACIÓN

Ampliación de cantera de granito | Desafío: A quarry needed to increase primary crushing output by 40% without expanding its footprint or primary electrical infrastructure. Existing equipment caused frequent bottlenecks.| Solución: Implementation of a highcapacity Jaw Crusher with an integrated prescreen feeder and hydrostatic drive for optimal energy use.| Resultados: El rendimiento aumentó en 42%. Energy consumption per ton fell by 10%. Plant footprint remained unchanged due to modular design facilitating tiein.

Urban Construction Recycling Hub | Desafío: Processing highly variable reinforced demolition concrete led to frequent jaw blockages from rebar mats, causing severe downtime.| Solución: Deployment of a specialized Jaw Crusher with reversible hydrostatic drive and enhanced tramp release systems.| Resultados: Blockagerelated downtime reduced by over 85%. The ability to reverse clear jams in under two minutes saved an estimated €18k monthly in labor and recovery costs.

7. CONSIDERACIONES COMERCIALES

Nuestro Stone Crusher Machines are offered in three primary tiers:
Servicio estándar: For consistent feed materials (p.ej., caliza). Includes core crusher with mechanical drive.
Servicio pesado: For abrasive aggregates (p.ej., granito). Adds hydrostatic drive standard duty options.
Modular Plant Ready: Fully equipped with integrated feeder module prewired PLC controls skid mounting optional features include dust suppression systems extended wear part packages telematics hardware remote diagnostics access.
Service packages range from basic commissioning spare parts supply comprehensive annual maintenance contracts including liner changeout inspections.
Financing options include capital purchase leasing structures tailored CAPEX cycles renttoown agreements major projects.

8. Preguntas frecuentes

Q1 Is this Jaw Crusher compatible with my existing secondary cone crusher or vibrating screen?
Yes industry standard discharge heights conveyor interfaces ensure compatibility most plant layouts provide detailed dimensional drawings power requirements integration planning

P2 ¿Cuál es el cronograma típico de puesta en servicio de la instalación??
For modular unit experienced crew site preparation foundation installation typically requires days weeks depending complexity full commissioning supervised our engineers ensure optimal startup

Q3 How does improved wear part life translate into total cost ownership?
Longer intervals between changeouts reduce direct part costs labor hours associated downtime Field data shows customers achieve lower cost per ton processed despite potentially higher initial part quality

Q4 What commercial terms are available for international export orders?
Standard terms FOB port origin CIF destination port also available payment typically structured progressive milestones letter credit financing partners assist structuring deal

Q5 Can crusher settings be adjusted produce different aggregate sizes?
Yes closed side setting CSS adjusted hydraulically mechanically depending model range allows produce various primary product sizes meet specific gradation requirements downstream processes