1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto minero o agregado?? Las etapas de trituración primaria presentan desafíos persistentes: Consumo excesivo de piezas de desgaste debido al material de alimentación abrasivo., unplanned stoppages due to tramp metal or uncrushables, y cuellos de botella en el rendimiento que limitan la eficiencia del proceso posterior. Cada hora de mantenimiento no programado representa una importante pérdida de ingresos.. ¿Cómo se logra la coherencia?, highvolume reduction of hard rock while controlling maintenance costs and protecting your capital investment from catastrophic damage? The solution requires a robust primary crusher engineered for reliability and operational costperton efficiency.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

El JC5000 es un dispositivo de alta capacidad., singletoggle jaw crusher designed for heavyduty primary crushing in stationary quarrying, minería, y aplicaciones de reciclaje de demolición. Its operational workflow is engineered for simplicity and resilience: (1) Material de alimentación grande (up to 1.4m edge length) is introduced into the deep, cámara de trituración sin asfixia. (2) The aggressive elliptical jaw motion applies high inertia force for effective nipangle breaking of hard, Materiales abrasivos como el granito., basalto, y mineral de hierro. (3) The crushed product discharges via gravity with a consistent CSS (Configuración del lado cerrado), listo para procesamiento secundario. The JC5000 is optimized for hightonnage primary reduction; it is not intended for fine crushing or as a mobile unit without a dedicated heavyduty chassis.

3. CARACTERÍSTICAS PRINCIPALES

Marco resistente & Rodamientos de rodillos esféricos | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada & oversized bearing selection | Beneficio operativo: Unmatched structural integrity under peak loads; extended bearing life under constant shock loading | Impacto del retorno de la inversión: Reduces risk of frame fatigue failure; extends major component service intervals by an estimated 4060%.

Palanca hidráulica & Sistema de ajuste | Base técnica: Los cilindros hidráulicos de doble acción reemplazan las placas de palanca mecánicas | Beneficio operativo: Enables remote CSS adjustment and provides automatic overload protection to release tramp metal | Impacto del retorno de la inversión: Elimina el tiempo de inactividad por ajuste manual de cuñas; prevents costly damage to pitman and bearings from uncrushables.

Cámara de trituración simétrica profunda | Base técnica: Optimized nipangle and long stroke design across the full chamber width | Beneficio operativo: Promotes particleonparticle crushing, reduces slabby product, and ensures even wear distribution across jaw dies | Impacto del retorno de la inversión: Improves product shape; increases jaw die life by up to 30% compared to nonsymmetrical designs.

Cartuchos de rodamientos atornillados | Base técnica: Modular, preassembled cartridge housings for both pitman and front frame bearings | Beneficio operativo: Permite más rápido, safer bearing replacement in the field without precision machining onsite | Impacto del retorno de la inversión: Cuts planned bearing changeout downtime by over 50%, aumentar directamente la disponibilidad de la planta.

Base de motor integrada & Protección de unidades | Base técnica: Unified baseplate design with factoryaligned motor mounts and comprehensive guarding | Beneficio operativo: Simplifica la instalación, asegura la alineación adecuada de la correa trapezoidal, and provides superior operator safety from day one | Impacto del retorno de la inversión: Reduce el tiempo y los costos de instalación.; ensures compliance with global safety standards.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria para 50"x60" Class Jaws | Solución de trituradora de mandíbulas JC5000 | Ventaja (% mejora) |
| : | : | : | : |
| Annual Jaw Die Life (Granito abrasivo) | ~180,000 tonnes per set | ~250,000 tonnes per set (estimado) | +39% increased wear life |
| Tramp Metal Release Time| limpieza manual / torch cutting (28 horas) | Liberación hidráulica & reset (<10 minutos)| Arriba a 98% tiempo de inactividad reducido |
| Bearing Replacement Time| Field machining / press fitting (2448 horas) | Cartridge swapout (812 horas) |60% faster service |
| Peak Power Draw Efficiency| Intermittent peaks exceeding motor rating | Consistent draw within rated power due to optimized kinematics| Improved energy utilization & motor protection |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1400mm x 1200 mm (55" incógnita 47")
Tamaño máximo de alimentación: Up to 1250mm (49") dependiente del material
Rango de configuración del lado cerrado: 150mm 300 mm (6" 12")
Rango de capacidad: 750 1,500 mtph depending on feed material and CSS
Requisito de potencia de accionamiento: 200 kilovatios / 250 hp electric motor standard
Peso Total: Aproximadamente 105,000 kilos
Especificaciones clave de materiales: Estructura de acero fabricado de alta resistencia; Matrices de mandíbula de acero al manganeso; Eje excéntrico de aleación de acero forjado..
Entorno operativo: Diseñado para temperaturas ambiente de 20°C a +40°C (4°F to 104°F). El sellado contra el polvo es estándar; specific sealing kits are available for extreme conditions.

6. ESCENARIOS DE APLICACIÓN

Canteras de roca dura – Producción de agregados de granito

Desafío: A large granite quarry faced excessive wear costs and unpredictable downtime from occasional bucket tooth fragments entering the primary crusher.
Solución: Implementation of a JC5000 Jaw Crusher with its hydraulic toggle protection system.
Resultados: Field data shows a complete elimination of major damage events from tramp metal. Combined with extended jaw die life, el sitio informó un 22% reduction in primary crushing costperton over a full operating year.

Mineral Processing – Primary Iron Ore Crushing

Desafío: A processing plant required higher primary throughput to feed a new beneficiation line but was constrained by space limitations for a larger crusher footprint.
Solución: A JC5000 was selected for its high capacitytofootprint ratio and ability to handle dense, mineral abrasivo.
Resultados: The installation achieved the required 1,350 mtph throughput within the existing footprint. Plant managers noted consistent discharge gradation improved performance of the downstream secondary cone crusher circuit.

7. CONSIDERACIONES COMERCIALES

The JC5000 Jaw Crusher is positioned as a premium capital asset with total cost of ownership as its core value proposition.
Base Equipment Pricing: Offered as a complete package including crusher, unidades de motor, baseframe, and guarding.
Características opcionales: Multiple jaw die profiles (cantera/estándar/superdientes), sistemas de engrase automatizados, sensores avanzados de monitoreo de condición, interfaces de transportador de descarga personalizadas.
Paquetes de servicios: Tiered plans are available from basic preventive maintenance support to fullcostperton contracts covering all wear parts and labor.
Opciones de financiación: Flexible capital equipment financing can be structured through partners to include installation services and initial spare parts inventory.

8. Preguntas frecuentes

Q1: Is the JC5000 compatible with our existing primary feed arrangement and discharge conveyor?
A1: Sí. Our engineering team conducts presale interface reviews using your layout drawings to ensure compatibility with feed hoppers/rock boxes and provide detailed chute recommendations for your discharge conveyor.

Q2: ¿Cuál es el nivel de ruido operativo esperado??
A2：Industry testing demonstrates sound power levels typically range between 115120 dB(A). We provide specifications for acoustic enclosures which are often recommended or required in certain jurisdictions.

Q3：How does the hydraulic toggle affect routine maintenance compared to mechanical systems?
A3：It simplifies it significantly。There are no mechanical toggle plates，seats，or tension rods to maintain。The hydraulic system requires standard fluid checks，and cylinder seals are serviceable items。

Q4：Can you supply wear parts compatible with other crusher brands we operate?
A4：We manufacture parts exclusively for our machinery。Using nonOEM parts can void warranty protections。Sin embargo，our logistics network is structured for rapid delivery of genuine wear parts globally。

Q5：¿Qué capacitación se brinda a nuestro equipo de mantenimiento?
A5：Comprehensive onsite training covering operation，controles diarios，Ajuste CSS，and key replacement procedures（jaw dies，bearing cartridges）is included with installation。

Q6：What is the typical lead time from order placement？
A6：Lead times vary based on global production schedules but typically range from XXXX weeks。We provide firm timelines upon project commitment。

P7：Does pricing include commissioning？
A7：Base equipment pricing typically excludes field commissioning。Sin embargo，professional commissioning by factorytrained technicians is strongly recommended as part of a purchased service package。