1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? Para gerentes de planta y contratistas, traditional crushing and screening setups often present persistent challenges: Graduación inconsistente del producto final que conduce a cargas rechazadas., excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. Estos problemas impactan directamente sus resultados a través del material desperdiciado., mantenimiento no programado, and lost production hours.

¿Cómo puedes lograr consistencia?, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, but for predictable, costeffective operation across its lifecycle.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta línea de productos abarca una amplia gama de estacionarios y montados en rieles. export crushing and screening equipment designed for private label manufacturing partners. El flujo de trabajo operativo está diseñado para lograr una eficiencia lineal: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, y (5) Integrated conveying for seamless material flow.

This equipment is applicable for medium to largescale aggregate production, do&reciclaje, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.

3. CARACTERÍSTICAS PRINCIPALES

Ajuste de CSS de Hydroset | Base técnica: Pistón hidráulico que soporta el eje principal. | Beneficio operativo: Ambiente cerrado (CSS) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | Impacto del retorno de la inversión: Reduces nonproductive time by up to 80% en comparación con los sistemas de cuñas manuales, aumentar la flexibilidad de la planta.

Sistema modular de retención de revestimiento | Base técnica: Mechanically locked liner segments with wedge bolts | Beneficio operativo: Eliminates backing compound use, reduce el tiempo de cambio de revestimiento en un promedio de 40%. | Impacto del retorno de la inversión: Lowers labor costs per maintenance event and increases crusher availability.

Nivel 4 Final / Stage V Compliant Power Unit | Base técnica: Advanced diesel engine with integrated SCR/DPF technology | Beneficio operativo: Provides full power while meeting global emissions standards without derating. | Impacto del retorno de la inversión: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.

Previsualización independiente & ByPass Conveyor | Base técnica: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | Beneficio operativo: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | Impacto del retorno de la inversión: Increases effective throughput of valuable material by up to 30% and extends wear part life.

Sistema de control de planta basado en PLC | Base técnica: Controlador lógico programable centralizado con HMI con pantalla táctil | Beneficio operativo: Allows singlepoint monitoring of all plant functions, tasas de alimentación, y diagnostico. Enables automated startup sequences. | Impacto del retorno de la inversión: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | Export Crushing & Solución de detección | Ventaja (% mejora) |
| : | : | : | : |
| Tiempo de cambio de revestimiento (trituradora primaria) | 1624 horas (tripulación de 3) | 812 horas (tripulación de 3) | ~50% más rápido |
| Consumo de combustible por tonelada triturada| 0.8 1.2 litros/tonelada| 0.65 0.9 litros/tonelada| ~20% más eficiente |
| Eficiencia de detección (Middeck) | ~85% material separation| ~92% material separation| ~8% improvement |
| Tiempo medio entre fallas (Sistema hidráulico)| ~2000 horas| ~3200 horas| ~60% longer |

_(Based on field data from comparable installations processing granite/C&D waste.)_

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 150 a 600 tonnes per hour for hard rock applications.
Requisitos de energía: Primary plant options from 250 kVA a 800 kVA electrical; Trackmounted units feature diesel engines from 300 kW a 450 kilovatios.
Especificaciones de materiales: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
Dimensiones físicas (Example Primary + Planta de cribado): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 25°C a +45°C. Dust suppression system rated at ≤50mg/Nm³ emission control.

6. ESCENARIOS DE APLICACIÓN

Aggregate Quarry Expansion in Southeast Asia

Desafío: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
Solución: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, trituradora de cono secundaria, and tripledeck finishing screen.
Resultados: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.

Urbano C&D Recycling Operation in Europe

Desafío: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
Solución: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
Resultados: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.

7. CONSIDERACIONES COMERCIALES

El equipo se ofrece en tres niveles principales.:
1. Servicio estándar: Para materiales de alimentación consistentes como piedra caliza; includes core features with standard wear parts.
2. Servicio pesado: For mixed or abrasive feeds like granite/C&D; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.

Optional features include advanced dust suppression cannons,
sistemas de detección de metales,
and remote telemetry packages.
Los paquetes de servicios abarcan desde soporte básico para la puesta en marcha
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.

8.Preguntas frecuentes

Q1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,anchos de cinturón,and control system protocols are finalized during the engineering phase prior to manufacturing.

Q2:What is the expected operational impact on our current workforce?
A2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery

Q3:¿Cuáles son los plazos de entrega típicos?,and what commercial terms are offered?
A3 Lead times vary by configuration,que van desde 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard

Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder

Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation