1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de procesamiento de agregados o minerales?? Para gerentes de planta y contratistas de ingeniería, the primary crushing stage is often a source of significant financial and operational friction. Los desafíos comunes incluyen:
Consumo excesivo de energía: Jaw crushers are powerintensive. Inefficient models can inflate your electricity costs by 1525%, impactando directamente su métrica de costoperton.
Desgaste prematuro & Paradas no planificadas: Abrasive feed material leads to rapid jaw plate wear, requiring frequent changeouts that halt production for hours, costing thousands in lost throughput and labor.
Salida inconsistente & puente: Fluctuations in feed size or moisture content cause blockages (puente) and product gradation issues, creating bottlenecks for downstream processes and compromising final product specs.
Alta complejidad de mantenimiento: Traditional designs with numerous lubrication points and difficulttoaccess components lead to extended service intervals and higher longterm maintenance overhead.

Is your current primary crushing solution a strategic asset or a persistent cost center? The right equipment must address these pain points with engineering precision, not just raw power.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The EcoFriendly JC5000 is a highcapacity, Trituradora de mandíbulas de palanca única diseñada para trituración primaria en canteras exigentes, minería, y aplicaciones de reciclaje de demolición. Está diseñado para procesar roca dura., minerales, and construction debris into a consistent, coarse aggregate for further processing or direct use.

Flujo de trabajo operativo:
1. Consumo de alimento: Material is loaded via excavator or wheel loader into the large capacity vibrating grizzly feeder (opcional), which bypasses fines to reduce crusher load.
2. Acción aplastante: Material enters the deep crushing chamber. The aggressive elliptical motion of the single toggle jaw applies compressive force against the fixed jaw, effectively breaking large feed (hasta 1300 mm) to the desired size.
3. Descargar & Transporte: El material triturado sale por la abertura de descarga., with size controlled by the hydraulic adjustment system, and is conveyed to the next stage in your circuit.

Ámbito de aplicación: Ideal for hightonnage primary stations processing granite, basalto, mineral de hierro, y hormigón reciclado. No recomendado para pegajosos., plastic clays or as a standalone unit for producing fine sand specifications without secondary/tertiary stages.

3. CARACTERÍSTICAS PRINCIPALES

Sistema de accionamiento hidrostático | Base técnica: Direct variablespeed control of the crusher via hydraulic motors | Beneficio operativo: Proporciona capacidad de arranque suave, operación reversible para eliminar obstrucciones, and enables continuous optimization of speed for feed material variations | Impacto del retorno de la inversión: Reduces peak inrush electrical demand by up to 60%, lowering utility tariffs; minimizes mechanical stress on drivetrain components.

Quattro Movement Jaw Design | Base técnica: Optimized kinematics where the moving jaw has a circular motion at the top and elliptical at the discharge | Beneficio operativo: Creates an aggressive crushing action at the inlet while simultaneously increasing throughput capacity and reducing liner wear at the discharge point | Impacto del retorno de la inversión: Los datos de campo muestran una 2030% improvement in jaw plate life compared to conventional straightline designs.

Supresión de polvo integrada & Noise Encapsulation | Base técnica: Preplumbed water spray bars at feed/discharge points with optional acoustic dampening panels | Beneficio operativo: Actively controls respirable dust emissions below regulatory thresholds and reduces operational noise levels by approximately 10 dBA | Impacto del retorno de la inversión: Mitigates environmental compliance risks and facilitates permitting in noisesensitive areas, avoiding potential project delays.

Smart Chamber Protection System | Base técnica: Hydraulic toggle tensioning cylinder acts as both a safety device and chamber clearing tool | Beneficio operativo: Automatically releases tramp metal uncrushables within seconds; resets hydraulically without manual intervention | Impacto del retorno de la inversión: Prevents catastrophic damage to castings; industry testing demonstrates it can eliminate over 90% of downtime associated with tramp iron events.

Engrase centralizado & Puntos de monitoreo de condición | Base técnica: Singlepoint greasing lines routed to all major bearings; ports for vibration/temperature sensors | Beneficio operativo: Your maintenance team can perform routine lubrication safely in under 15 minutes from ground level; permite la programación de mantenimiento predictivo | Impacto del retorno de la inversión: Extiende la vida útil de los rodamientos al garantizar una lubricación adecuada; reduces scheduled service time by an estimated 40%.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Trituradora de mandíbula convencional) | Solución ecológica JC5000 | Ventaja (% Mejora) |
| : | : | : | : |
| promedio. Consumo de energía (kWh/tonelada)| 0.8 1.2 kWh/tonelada | 0.65 0.75 kWh/tonelada| ~25% de reducción |
| Vida útil de la placa de la mandíbula (Granito abrasivo)| ~120.000 toneladas por juego| ~150,000 tons per set| 25% Vida más larga |
| Tiempo de recuperación del hierro atrapado| Manual removal: 24 horas promedio| Automatic release & reset: <5 minutos| ~95% Faster |
| Routine Lubrication Service Time| Multipoint manual greasing: ~45 minutos| Centralized singlepoint system: <15 minutos| 67% Less Time |
| Peak Sound Power Level| Típicamente >115 dBA|<110 dBA with encapsulation|<5 Reducción de dBA |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1300mm x 1000 mm (51" incógnita 40")
Tamaño máximo de alimentación: Up to 1050mm (41")
Configuración del lado cerrado (CSS) Rango: 125 250milímetros (5" 10")
Rango de capacidad (Varies with CSS & Material): Up to750 tonnes per hour
Requisito de potencia de accionamiento:132 kW Motor eléctrico (Estándar); Hydrostatic drive compatible.
Peso de la trituradora (Básico): Approximately46，000 kilos
Construcción del marco principal: Fabricated highstrength steel plate，aliviar el estrés.
Opciones de materiales de las placas de mandíbula: Manganese steel（14%，18%，22%）or optional tungsten carbide impregnated liners for extreme abrasion.
Rango de temperatura de funcionamiento： 20°Cto +45°C（with appropriate lubricants）.
Specifications are subject to design improvements； confirm exact values with technical datasheet.

6. ESCENARIOS DE APLICACIÓN

Cantera de granito， Sudeste Asiático｜Desafío： High silica content causing accelerated wear on competitor's jaw plates， leading to monthly changeoutsand unpredictable product sizing． Solution： Installation of one JC5000 with22% manganese jawsand Quattro movement design． Results： Achieved consistent6week plate life intervals， increasing crusher availability by18%． Product yield within target spec improvedto98%， reducing recirculation load．

Urban Demolition Recycling Hub， Europe｜Challenge： Processing mixed demolition wastewith high riskof uncrushable rebarand needfor strict dust/noise compliancein city limits． Solution： JC5000 equippedwith Smart Chamber Protection， supresión de polvo integrada，and full noise encapsulation package． Results： Zero damage incidents from tramp metalin first year； passed all environmental audits without issue； enabled24/6 operationunder strict local ordinances．

7.CONSIDERACIONES COMERCIALES

EcoFriendly JC5000 pricing is structured around core configurationsto match specific duty requirements：

Base Configuration（Tier1）： Includes standard crusher， motor， conduce，and basic guarding． Focuseson essential performance．
Integrated Feeder Package（Tier2）： Adds vibratory grizzly feederwith reject conveyor； optimizes overall station efficiency．
EcoCompliance Package（Tier3）： Bundles advanced dust suppression， noise encapsulation panels，and spillage control systems．

Optional features include automated wear monitoring， opciones de propulsión híbrida diésel/eléctrica，and custom liner profiles．

Service packages range from basic preventive maintenance plans tooffsite remote monitoring support contracts． Financing through our capital equipment partners includes operating lease structures that preserve working capital．

Preguntas frecuentes

Q1： Is the EcoFriendly JC5000 compatible withexisting secondary cone crushersor screening plants in my circuit？
A1： Yes． TheJC5000is designedto producea wellgraded output suitablefor feeding industrystandard secondary crushers． Its hydraulic adjustment allows quick CSS changes tomatch downstream feed requirements．

Q2： Whatisthe expected impacton my overall plant energy consumption？
A2： Basedon field performance data from similar installations， plants typically observea net reductionin energy costper ton processedby1822%， primarily due tot he efficiency ofthe hydrostatic drive andreduced recirculating loadfrom more consistent product．

Q3： How does themaintenance schedule compareto aconventionaljaw crusher？
A3： Routine inspection intervals remain similar； howeverthe centralized lubrication system significantly reduces labor time per service． Major component lifefor bearingsand frameis projectedto be longer due toreduced mechanical shockfromthe hydrostatic system．

Q4： Are there financing options availablethat alignwithm y project cash flow？
A4： Multiple commercial structures are available including straight purchase ，arrendamientos de capital ，and operating leases that treatthe equipment asan offbalancesheet operating expense． Terms are typically tailoredt oproject durationand cash flowprofile．

Q5： What trainingis providedfor our operatorsand maintenance crew？
A5： We provide comprehensive onsite commissioning training focusedon safe operation ，controles diarios ，solución de problemas básicos ，and liner changeout procedures ．Additional technical training modulesare availablethrough our service network．

Q6 ：Can this unit handle very wet or sticky feed materials？
A6 ：Like alljaw crushers ，excessively sticky materialscan increase riskof chamber packingbelowthe discharge point ．TheJC5000’s aggressive discharge stroke mitigates this ，butfor applicationswith consistently high clay content ，a prescreening/scalping solutionis strongly recommendedas part ofthe station design．

P7 ：Whatisthe lead timefor deliveryanda typical installation period？
A7 ：Lead times vary basedon configurationand global manufacturing schedules ；current estimates are availableupon request ．Installationby our certified engineers typically requires1014 daysfor mechanical erectionand commissioning ，assuming prepared foundationsandsite supportare available