Targeted Custom Gold Ore Crushing Equipment: Engineered for HighValue Mineral Recovery

1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

El procesamiento de mineral aurífero presenta desafíos distintos y costosos que impactan directamente sus resultados finales.. Standard crushing circuits often fall short, leading to operational inefficiencies that erode profit margins. ¿Estás experimentando:

Metal Loss and Poor Liberation: Inefficient crushing can overgrind free gold or fail to properly liberate locked particles, causing valuable metal to report to tailings or become unrecoverable.
Abrasión excesiva & Costos de mantenimiento: The high silica content (cuarzo) common in gold ores rapidly wears standard manganese steel components, leading to frequent downtime for liner changes and high consumable expenses.
Throughput Bottlenecks from Variable Feed: Duro, abrasive cap rock versus softer clayrich zones create inconsistent feed for your primary crusher, causing surges and reducing overall plant capacity.
Alto consumo de energía por tonelada: An inefficiently configured or improperly selected crusher for your specific ore hardness (p.ej., lowgrade vs. highgrade, freemilling vs. refractario) wastes significant power without improving recovery.

Si estos problemas te suenan familiares, your operation requires a purposeengineered solution. The right custom gold ore crushing equipment is not a luxury—it is a fundamental requirement for optimizing recovery yield and controlling operational costs.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Nuestra solución de ingeniería es una CustomConfigured Gold Ore Crushing Circuit, typically centered on a heavyduty jaw crusher for primary reduction and a cone crusher for secondary crushing, specifically tailored to your ore characteristics and plant flow sheet.

Flujo de trabajo operativo:
1. Reducción de tamaño primario: ROM ore is fed into a robust jaw crusher designed with optimal nip angle and stroke to handle hard, abrasive feed without bridging.
2. especulación & Trituración fina: Primary crushed material is screened; oversize is conveyed to a secondary cone crusher with a chamber geometry matched to your target product size for optimal liberation.
3. Tamaño del producto: The final crushed product is screened to ensure consistent feed size (typically ½" to ¾") for downstream grinding mills, maximizing cyanide leach efficiency or gravity recovery.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal for hard rock gold mining operations processing lode or vein deposits with moderate to high abrasiveness (p.ej., cuarzo, granito). Effective for both freemilling and complex ores requiring fine liberation.
Limitaciones: No está diseñado como una solución independiente para depósitos aluviales/de placer donde el lavado y el cribado son procesos primarios.. Maximum feed size and capacity are determined by the specific model configuration.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de marco modular | Base técnica: Atornillados, highcarbon steel construction | Beneficio operativo: Enables easier transport to remote sites and faster onsite assembly, reduciendo el tiempo de instalación hasta 30% compared to welded frames. | Impacto del retorno de la inversión: Lower mobilization costs and quicker commissioning translate into earlier production revenue.

Liner Life Optimization | Base técnica: CADprofiled crushing chambers and alloy selection based on your ore's Bond Work Index & abrasion testing | Beneficio operativo: Increases mean time between changeouts; field data shows liner life improvements of 1525% in highsilica applications. | Impacto del retorno de la inversión: Direct reduction in consumable parts inventory cost and less maintenance labor.

Protección contra metales vagabundos | Base técnica: Hydraulic overload relief system on cone crushers with automatic reset | Beneficio operativo: Previene daños catastróficos causados ​​por material no triturable, protecting the main shaft and head from breakage. | Impacto del retorno de la inversión: Avoids unplanned downtime events costing tens of thousands in repairs and lost production.

Variable Speed Feed Control | Base técnica: Intelligent drive system paired with level sensors in the crushing chamber | Beneficio operativo: Automatically regulates feed rate to match ore hardness variations, preventing choking or running empty. | Impacto del retorno de la inversión: Maintains consistent throughput and product gradation, improving overall circuit stability and energy efficiency by up to 10%.

Dust Containment Sealing | Base técnica: Multistage labyrinth seals and positivepressure air systems at transfer points | Beneficio operativo: Significantly reduces silica dust generation, protecting worker health and minimizing material loss. | Impacto del retorno de la inversión: Lowers housekeeping costs and helps maintain compliance with airborne particulate regulations.

Sistema de engrase centralizado | Base técnica: Automated singlepoint lubricant delivery to all major bearings | Beneficio operativo: Ensures proper bearing lubrication under highload conditions, extending bearing service life by an average of 20%. | Impacto del retorno de la inversión: Reduces manual maintenance tasks and prevents premature bearing failure.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Solución estándar de la industria | Custom Gold Ore Crushing Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Toneladas por hora por kW (Eficiencia Energética) | Accionamientos de velocidad fija, nonoptimized chamber design | Variadores de frecuencia & orematched chamber geometry| +8% a +12% |
| Vida útil del revestimiento (in highsilica ore)| Revestimientos estándar de acero al manganeso.| Zirconiumenhanced alloy liners & optimized profile| +15% a +25% |
| Producto P80 Consistencia (Key for recovery)| ± 15% deviation from target grind size| ± 5% deviation via intelligent control systems| +66% Consistencia |
| Tiempo medio entre fallos (MTBF)| Programas de mantenimiento reactivo| Predictive monitoring via vibration & thermal sensors| +30% |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 50 TPH pilotscale modules up to 600 TPH stationary plant installations.
Requisitos de energía: Primary jaw crusher motors from 75 kW a 250 kilovatios; Secondary cone crusher motors from 90 kW a 315 kilovatios. Total installed power dependent on ancillary conveyor systems.
Especificaciones de materiales: Highstrength fabricated steel frames; Crusher jaws/mantles/concaves available in multiple alloys (p.ej., TeroTough™) based on abrasion analysis; AR400 steel wear liners on skirting and hoppers.
Dimensiones físicas (Example Module): Primary Crusher Module approx.: Largo 12m x Ancho 3m x Alto 4m; Secondary/Tertiary Module approx.: L10m x W4m x H4m.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 25°C a +50°C; componentes eléctricos a prueba de polvo (Clasificación IP65); Paquetes opcionales de calefacción/refrigeración disponibles.

6. ESCENARIOS DE APLICACIÓN

HighGrade Underground Mine Expansion

Challenge A midtier producer needed to increase mill throughput by 40% but faced space constraints in their existing surface crushing plant.
Solución Implementación de un compacto., customdesigned threestage crushing circuit (jawconevertical shaft impactor) with a vertical footprint.
Results Achieved the target throughput increase within the existing building envelope while maintaining a consistent ½" tamaño del producto; project payback was realized in under 14 months via increased daily ounce production.

Refractory Ore Processing Plant

Challenge A new operation processing sulfiderich refractory gold ore required precise coarse particle size distribution (PSD) prior to ultrafine grinding and oxidation.
Solution A customconfigured secondary cone crusher with specialized chamber options was selected based on extensive pilotscale ore testing.
Results The circuit delivered over 95% of crushed product within the target PSD band of ¾" +10 mesh—a critical requirement for downstream process efficiency—reducing pressure on the grinding circuit.

7. CONSIDERACIONES COMERCIALES

Our custom gold ore crushing equipment is offered under flexible commercial terms designed for capital project planning:

Niveles de precios: Basado en la clasificación de capacidad:
Nivel I (350 TPH): Turnkey engineered systems including civil/structural design support.
Características opcionales: Onboard automated greasing systems, realtime liner wear monitoring telemetry, advanced vibration analysis packages, recintos de atenuación de sonido.
Paquetes de servicios: Elige entre Bronce (solo piezas), Plata (regiones + mantenimiento programado), o oro (fullservice contract including predictive monitoring).
Opciones de financiación: We offer competitive project financing through our partners including equipment leasing structures that preserve working capital or phasedpayment plans tied directly against project milestones such as commissioning signoff.

8.Preguntas frecuentes

Q1 How do you determine if my operation needs truly "custom" equipment versus an offtheshelf model?
A1 The decision is based on an analysis of your representative ore samples' hardness/abrasiveness index tests combined with your plant's specific throughput targets required PSD Our engineers will recommend only the level of customization necessary

Q2 What data do you require from us provide an accurate proposal?
A2 We require details such as ROM top feed size desired final product size annual tonnage targets Bond Work Index results if available sitespecific constraints space power water access

Q3 Can this equipment be integrated into my existing SAG/ball mill circuit?
A3 Yes integration feasibility studies are standard part of our presales engineering process We design interface points conveyors chutes bins ensure compatibility

Q4 What typical lead time delivery installation?
A4 For standard modular configurations lead times range between weeks months depending complexity Full turnkey solutions require longer detailed engineering procurement construction schedule will be provided proposal

Q5 Are spare parts readily available given remote location mine sites?
A5 We maintain strategic global parts inventories offer guaranteed critical spare parts kits initial operation Additionally our service network can establish consignment stock agreements major mining regions

Q6 What training provided our operations maintenance teams?
A6 Comprehensive training conducted during commissioning covers safe operation routine maintenance troubleshooting procedures All documentation provided digital formats accessible field

P7 ¿Ofrecen garantías de rendimiento??
A7 Yes we provide guaranteed performance metrics covering throughput capacity final product gradation energy consumption per ton These guarantees are contractually defined based agreedupon test protocols