1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? Para gerentes de planta y contratistas, inefficient crushing and screening operations directly impact profitability. Los desafíos comunes incluyen:
Altos costos de mantenimiento & Paradas no planificadas: Frequent component failures and reactive maintenance schedules lead to excessive parts expenditure and costly production halts.
Gradación de producto inconsistente: Los equipos obsoletos o mal configurados producen agregados fuera de especificación, resulting in material rejection, rehacer, y recursos desperdiciados.
Low Overall System Throughput: Bottlenecks between crushing stages and screening inefficiencies prevent you from achieving maximum licensed tonnage.
Aumento del consumo de energía: Más viejo, mechanically inefficient drives and systems consume excessive power, hacer de la energía uno de los tres principales gastos operativos.
Desgaste rápido en aplicaciones abrasivas: Fallo prematuro de los revestimientos., pantallas, and conveyors under highabrasion conditions forces shorter replacement cycles.

Is your current equipment portfolio equipped to address these issues with measurable ROI? The right industrial trading partner provides not just machinery, but a strategic solution for total cost of ownership.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

As a premier B2B trading company for industrial crushing and screening equipment, we supply a curated portfolio of heavyduty machinery designed for the rigorous demands of aggregate production, minería, and construction material processing. Our wholesale model provides commercial buyers with direct access to highperformance plant from leading OEMs.

The core operational workflow for an effective crushing and screening circuit typically involves:
1. Reducción Primaria: Raw feed material is reduced by jaw or gyratory crushers to a manageable size.
2. Trituración Secundaria/Terciaria: Cone or impact crushers further refine material to the required specification.
3. Evaluación primaria: Material is separated by size; oversize is recirculated for further reduction.
4. Proyección final & Almacenamiento: Correctly sized product is sorted into final grades via multideck screens and conveyed to stockpiles.

Application scope includes stationary plants, modular systems, and trackmounted mobile units for quarrying, mining demolition recycling, and road building. Key limitations are defined by feed size, abrasividad del material (p.ej., contenido de sílice), and required final product specifications—factors our technical team will clarify during specification.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de cámara avanzado | Base técnica: Cinemática optimizada & cavity profiles | Beneficio operativo: Consistent output gradation with reduced slabby or elongated product | Impacto del retorno de la inversión: Higher saleable product yield, less recrush

Ajuste de configuración hidráulica | Base técnica: PLCcontrolled hydraulic rams for CSS/OSS adjustment | Beneficio operativo: Remote, precise calibration in minutes versus hours of manual labor | Impacto del retorno de la inversión: Increased plant uptime during changeovers

Sistemas de energía híbridos | Base técnica: Dieselelectric drive with onboard genset or external grid tiein | Beneficio operativo: Fuel savings up to 30% in grid mode; full mobility where power is unavailable | Impacto del retorno de la inversión: Direct reduction in energy costs per ton

Arquitectura de componentes modulares | Base técnica: Subconjuntos estandarizados (comederos, pantallas) with common interfaces | Beneficio operativo: Faster onsite assembly and future plant reconfiguration for new contracts | Impacto del retorno de la inversión: Lower capital outlay for system expansion

HighStrength Wear Package | Base técnica: apagado & tempered alloy steel liners & medios de pantalla | Beneficio operativo: Extended service life in highly abrasive applications (p.ej., granito, escoria) | Impacto del retorno de la inversión: Reduced costperton for wear parts

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Nuestro aplastamiento & Solución de detección | Ventaja documentada |
| : | : | : | : |
| Toneladas por Hora (TPH) por kilovatio | Varía según la aplicación.; línea de base establecida a partir de promedios de la industria. Field data shows our optimized circuits deliver a measurable increase in specific throughput. |
| Tiempo de cambio de revestimiento (trituradora primaria) | 1824 horas (dependiente de la tripulación) <12 hours with designed tooling 92% with tailored media & deck angle Up to 5% increase in onspec yield |
| Tiempo medio entre fallos (MTBF) Drives Componentspecific; a menudo 12,000 hrs on critical components >50% mejora en la confiabilidad |

5. ESPECIFICACIONES TÉCNICAS

Specifications vary by machine type within the crushing and screening category. Below are representative ranges for a midtier tracked cone crusher plant:

Capacidad/clasificación: 200 350 toneladas por hora (dependiente del material de alimentación & ajuste lateral cerrado).
Requisitos de energía: Nivel 4 Final / Stage V diesel engine; ~328 kW (440 caballos de fuerza). Electric option: 380480V / 5060Hz / ~250 kVA.
Especificaciones de materiales: Accepts feed size up to 215mm; capable of processing granite, basalto, cuarcita (<25% silica recommended without specialized liners).
Dimensiones físicas (Operante): Aprox.. Longitud: 16.2metro, Ancho: 3.0metro, Altura: 3.9metro.
Rango de operación ambiental: Designed for 20°C to +40°C ambient temperature. Estándar del sistema de supresión de polvo.

6. ESCENARIOS DE APLICACIÓN

Ampliación de cantera de granito | Challenge A quarry needed to increase output by 40% without expanding its permitted footprint or adding significant labor.| Solution Implementation of a highdensity modular crushing and screening plant with superior screening efficiency.| Resultados El rendimiento aumentó en 42%. Onspec product yield improved from 86% a 93%, reduciendo la carga de recirculación. The compact design fit within existing boundaries.

Reciclaje Demolición Urbana| Challenge A contractor faced high disposal costs and needed to produce certified recycled aggregates on tight urban sites.| Solution Supply of a quiet, trackmounted jaw/impactor/screen combo with magnetic separator.| Resultados obtenidos 95% landfill diversion. Produced Type1 subbase at site, eliminating haulage costs for both waste and imported material.

7 CONSIDERACIONES COMERCIALES

Our wholesale trading model provides competitive pricing structured around scale commitment:

Niveles de precios: Singlemachine purchase / Paquete de circuito completo (PrimarytoTertiary with conveyors) / MultiSite Fleet Agreement.
Características opcionales: Kits de encapsulación de polvo , paquetes de preparación para el invierno , advanced telemetry , extended wear part packages .
Paquetes de servicios: Tiered from basic commissioning/warranty to comprehensive planned maintenance contracts including liner changeouts .
Financing Options Equipment leasing , estructuras de alquiler ,and projectbased financing can be arranged through our partners .

8 Preguntas frecuentes

Q What if my existing plant has different brand components? Are your machines compatible?
A Yes Interfacing new equipment with existing conveyors hoppers etc.is standard practice Our technical specifications include all interface points

Q How quickly can we expect an impact on our cost per ton metric?
A Based on client reports measurable reductions in cost per ton are typically observed within the first full quarter of operation primarily from increased throughput

Q What are the commercial terms available?
A We operate on CIF FOB or EXW basis as required Payment terms are typically structured around order value

P ¿Ofrecen garantías de rendimiento??
A Yes guaranteed minimum throughput capacity is provided based on agreed feed material specifications

Q What does implementation look like? Is technical support included?
A Implementation includes supervised commissioning operator training We provide technical support remotely