1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? En trituración y cribado, Los desafíos comunes impactan directamente sus resultados. Consider these persistent issues:
Tiempo de inactividad excesivo para mantenimiento: Cambios frecuentes de revestimiento, fallas en los rodamientos, and component wear halt your entire processing line. Every hour of stoppage can represent thousands in lost production.
Gradación de producto inconsistente: Las fluctuaciones en el material de alimentación conducen a productos fuera de especificación, resulting in costly recrushing cycles, cargas rechazadas, y clientes insatisfechos.
Alto consumo de energía: Older or inefficient drive systems and poorly optimized material flow lead to unsustainable power costs, un gasto operativo primario.
Degradación rápida de piezas de desgaste: Abrasive materials prematurely destroy crusher liners, cubiertas de pantalla, y componentes del transportador, driving up your costperton processed.
Flexibilidad limitada de la planta: Fixed configurations struggle to adapt to changing feed stock or final product requirements, Forzar una operación subóptima o una inversión de capital en equipos adicionales..

Is your current crushing and screening equipment a source of variable cost and constant concern? ¿Qué sería un 1520% reduction in your costperton mean for your annual profitability?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: HEAVYDUTY MODULAR CRUSHING AND SCREENING PLANTS

This product line encompasses a range of preengineered, heavyduty modular crushing and screening plants designed for highvolume aggregate production and mineral processing. El flujo de trabajo operativo está diseñado para un flujo continuo de materiales.:

1. Alimentación primaria & Aplastante: Dumpfed or loaderfed primary crusher (mandíbula o giratoria) reduces runofquarry rock to a conveyable size.
2. Evaluación primaria & Transmitir: A robust screen separates sized material from oversize, which is recirculated, while onspec product is conveyed to stockpile or secondary circuits.
3. Trituración Secundaria/Terciaria: Cone crushers or impactors further reduce material in closedcircuit with screens to achieve precise final gradations.
4. Proyección final & Almacenamiento: Multipledeck screens sort finished products into designated grades (p.ej., curso base, papas fritas, arena) via radial stackers.

Ámbito de aplicación: Ideal para canteras estacionarias, operaciones mineras a gran escala, and major infrastructure projects requiring consistent output of 300 1,500+ tons per hour of crushed aggregate.

Limitaciones clave: These are largescale installations requiring significant site preparation and capital investment. They are not designed for smallscale or highly mobile contract crushing applications without substantial setup time.

3. CARACTERÍSTICAS PRINCIPALES

Geometría de cámara avanzada | Base técnica: Cinemática y perfil de cavidad optimizados | Beneficio operativo: Delivers a consistent crushing action that maintains product shape specification and reduces crusher bottlenecking | Impacto del retorno de la inversión: Los datos de campo muestran hasta 12% higher throughput with improved particle shape index.

Ajuste de configuración hidráulica (HSA) Sistema | Base técnica: Remoteadjustable crusher discharge setting via hydraulic rams | Beneficio operativo: Permite a los operadores cambiar el tamaño del producto o compensar el desgaste en menos 5 minutes without stopping the crusher | Impacto del retorno de la inversión: Elimina los ajustes de cuñas manuales, reducing downtime for CSS changes by over 90%.

Construcción de marco modular | Base técnica: Atornillados, hightensile steel sections with precision machining | Beneficio operativo: Enables faster onsite assembly with standard tools, reduce los requisitos de cimentación, and allows future plant reconfiguration | Impacto del retorno de la inversión: Reduce el tiempo de instalación en un estimado 30%, acelerando el tiempo de ingresos.

Engrase centralizado & Sistema de lubricación | Base técnica: Automated singlepoint lubrication circuits for all major bearings | Beneficio operativo: Ensures correct lubrication intervals and volumes are maintained consistently by operators | Impacto del retorno de la inversión: Las pruebas de la industria demuestran una correlación directa con un 2540% increase in bearing service life under abrasive conditions.

Medios de pantalla de alta resistencia & Tensioning System | Base técnica: Interlocked polyurethane or hybrid rubber/steel panels with uniform tensioning rails | Beneficio operativo: Minimizes blinding and pegging while dramatically increasing panel longevity compared to woven wire | Impacto del retorno de la inversión: Reduces screen media changeout frequency by 3x5x, Reducir los costos de inventario de piezas y las horas de mano de obra de mantenimiento..

PLCBased Plant Automation System | Base técnica: Programmable Logic Controller managing startup sequences, interlocks, gestión de carga, y diagnóstico de fallas | Beneficio operativo: Provides operators with clear system status alerts and prevents cascading equipment damage from faults like tramp metal or feeder blockages | Impacto del retorno de la inversión: Protects major component investments; typical payback period is under 18 months through avoided repair events.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Our Crushing And Screening Plant Solution | Ventaja documentada |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 8588% (programado & no programado) |>92% availability over first three years| +57% mejora |
| Costo por tonelada (Piezas de desgaste) | $0.85 $1.10 / tonelada procesada | $0.65 $0.80 / tonelada procesada | ~20% de reducción |
| Consumo de energía específico | 0.8 1.1 kWh / tonelada |0.65 0.75 kWh / tonelada | Arriba a 23% mejora |
| Vida útil del panel de pantalla (Granito abrasivo) |400 600 horas |1800 2200 horas |300%+ mejora |
| Tiempo de montaje en el sitio (300 planta de tph) |1418 días |1012 días |<30% más rápido |

5.ESPECIFICACIONES TÉCNICAS

Rango de capacidad nominal: Configurable desde 300 a más 1,500 toneladas métricas por hora (TPH), dependiendo de la dureza del material de alimentación (Wisconsin) and final product size.
Opciones de trituradora primaria: Cursor de mandíbula (1,200Abertura de alimentación de mm x 830 mm.) o trituradora giratoria primaria (54" modelo). Power rating from 200 kW a 375 kilovatios.
Trituradoras secundarias/terciarias: Trituradoras de cono de servicio pesado con múltiples opciones de cámara. Power rating from 160 kW a 315 kilovatios.
Cubiertas de pantalla: Cribas vibratorias inclinadas de tres pisos; sizes from2 .4m x6 mto3 .0mx9 .0m.Drive power up to30 kW.
Especificaciones de materiales: Main frame fabrications from S355JR structural steel; wear liners available in AR400/500 steel,acero al manganeso,and applicationspecific alloys.
Dimensiones físicas (Unidades Modulares): Individual modules designed for standard heavy transport.Max height4 .2m,max width3 .5m.Length varies by function(815metro).
Rango de operación ambiental: Designed for ambient temperatures from 25°Cto+45°C.Electrical enclosures ratedtoIP65.Dust suppression system integration points standard.

6\. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío:A major quarry neededtoincrease productionby40%tofulfill anew highway contract but faced space constraintsandpermitted noise/dust limits.The existing plant couldnotbeexpanded easily.Solution:A new modularcrushingandscreeningplantwas installedadjacenttotheexisting pit.Allprimarycrushingwas relocated,andthecircuit was designedwithfullyenclosedtransfer pointsandhighefficiencyfilters.R esults:Theplant achievedits target throughputof850TPHwithin oneweekofcommissioning.Dust emissions remainedwithin strict newregulations,andthe modular design allowedthe secondarysectiontobe repositionedwhen the pit advanced,savingfuturecapital.

Hormigón Reciclado&Agregar(RCA)Tratamiento

Desafío:A demolition contractorlandfilledover30%ofprocessedmaterialasunsalable finesandexperienced rapidwearin their existing impactor.Solution:A specializedcrushingandscreeningplant featuringanimpactcrusherwithgrinding pathrotoranda highfrequency rinsingscreenwas deployed.The circuit includedamagnetic separatorforferrous removal.R esults:The plant increasedsalableproduct yieldfrom70%to92%.The specificwearpart designforabrasive concreteextendedliner lifefrom250hourstoapproximately600hours.Rinsingscreensproducedaclean,+¾”aggregate thatcommandedapremium pricein themarketplace.

7\. CONSIDERACIONES COMERCIALES

Ourcrushingandscreeningequipmentis offeredin tieredconfigurationsbasedoncapacityandcomplexity:

Nivel de planta base(300600TPH):Includesprimarycrushermodule,screenmodule,andbasic conveyors.Idealfor singleproductfocus.Pricing structuredforrapidROIonstandardmaterials.
Advanced Plant Tier(6001200TPH):Addssecondarycrushingcircuitin closedloop,withmultiplefinalproduct screensandPLCautomation.Optionalfeaturesinclude automatedsettingregulation(ASRi)andcrusher telemetry.
Custom Process Tier(1200TPH+):Fullyengineeredsystemsincorporatingtertiary crushing,lavado,sandclassification,andadvancedplantwidecontrolsystems.Optionalfeaturesare quotedprojectspecifically.

Service packagesrangefrombasicwarranty supporttocomprehensivePerformanceContractscoveringwearpartsatafixedcostperton.Financingoptionsincludeoperational leases,tailoredrentaltoownprograms,andprojectfinancingsolutionsforqualified buyers.Equipment pricingis projectspecific;requestadetailedproposalbasedonyourfeedanalysisandproductiontargets.

8\. Preguntas frecuentes

q:What levelofsite preparationis requiredforyourmodularplants?
A:Themodulesrequireacompactedlevelgravelpadorfoundationpiersas perourcivil drawings.Powerconnectionpoints,dustwater supply,andadequateaccessfortransportandservicemustbeprovided.We supplydetailed site requirementdocumentationwithany proposal.

q:Canyourplantsintegratewithourexistingequipmentlikeprimarycrushersorstackers?
A Yes.Interfacingwithequipmentfromothermanufacturersis common.Weengineercompatibletransferchutes,beltconveyorconnections,andcontrolsysteminterfaces(typicallyviahardwireI/O)tocreateacohesivecircuit.Electricalvoltageandcontrolprotocolsmustbeconfirmedduringdesign

Q Howdoestheautomationsystemimproveoperator safetyandreliability?
A ThePLCmanagessequentialstartup/shutdownpreventingequipmentfromstartingoutoforder.ItmonitorsmotorloadsbearingtemperaturesvibrationlevelsIfaparameterexceedsasetlimititcaninitiateacontrolledshutdownoralertoperatorspreventingcatastrophicfailure

Q Whatisthetypicalleadtimefromorderto commissioning?
A Forstandardconfigurationsleadtimeis approximately20–24weeksCustomengineeredsolutionsmayrequire28–32weeksTimelinesarecontingenton timelyapprovalsofsitedrawingsandelectricaldetails

Q Arewearpartsguaranteedtobeavailableforthelifeoftheequipment?
A We maintainaninventoryofcriticalwearpartsatregionalservicecentersanda commitmenttomaintainpatternsfortheminimumservice lifeofthemachineasdefinedin oursalesagreementTypicallythis isa15yearcommitment

Q Do youofferoperator trainingas part ofthe purchase?
A Yes.Acomprehensive trainingprogramforbothoperatorsandmaintenancetechniciansis includedwithcommissioningWe provideclassroominstructiononsystemprinciplesfollowedbyhandson trainingatthe installedplantlocationManualsareprovidedindigitalformat

Q Canwefinancetheequipmentthroughyourofferingoperationalleasepayments?
A Severalcommercialoptionsareavailableincludingcapitalleasesoperationalleases(runrateexpense)andinstallmentpurchaseplansOurfinance teamcanprovideatermsheetbasedonyourcompanysfinancialprofile