1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

La gestión de una cantera en Lagos presenta distintos obstáculos operativos que impactan directamente en sus resultados.. Are you contending with unpredictable bedrock hardness that leads to premature wear on crusher components? Are you losing valuable production hours to excessive dust generation, causing site shutdowns and community complaints? Is the high cost of diesel fuel for mobile equipment eroding your profit margins on every ton of aggregate produced? Además, do inconsistent feed sizes from primary breaking cause bottlenecks in your secondary crushing circuit, limiting overall plant throughput? Estos desafíos se traducen en pérdidas cuantificables.: tiempo de inactividad no planificado, soaring maintenance costs, reduced equipment lifespan, and failure to meet project deadlines. The central question for a commercial buyer is this: ¿Cómo puedes lograr consistencia?, highvolume aggregate production in Lagos’s demanding environment while systematically controlling operational expenses?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The solution is a stationary primary jaw crusher plant, engineered specifically for the granite and hard rock quarries prevalent in the Lagos region. This heavyduty equipment serves as the foundational first stage in your mineral processing workflow.

Flujo de trabajo operativo:
1. Alimentar: Dump trucks or loaders deposit large blasted rock (typically up to 800mm) into the plant’s reinforced hopper.
2. Aplastante: A robust jaw crusher applies compressive force to reduce the rock to a manageable size (typically 150200mm).
3. Pre-selección & Transmitir: Integrated grizzly screens bypass subsize material directly onto the main product conveyor, while crushed material is conveyed for secondary processing or stockpiling.

Ámbito de aplicación: This plant is designed for highcapacity primary reduction of hard, Materiales abrasivos como el granito., basalto, and quartzite. It is the core of a fixed or semifixed quarry installation.

Limitaciones: It is not suitable for mobile ondemand crushing applications or for processing soft, nonabrasive materials like limestone where alternative crusher types may offer efficiency advantages. Optimal operation requires a stable, prepared site foundation.

3. CARACTERÍSTICAS PRINCIPALES

HeavyDuty Jaw Crusher Design | Base técnica: Forged Eccentric Shaft and Deep Crushing Chamber | Beneficio operativo: Sustains high crushing force against Lagos’s hard granite, reducing slabby product and minimizing blockages. | Impacto del retorno de la inversión: Higher throughput of firstpass crush reduces recirculation load and associated fuel/power costs.
Alimentador Grizzly integrado | Base técnica: Barras grizzly escalonadas con espaciado ajustable | Beneficio operativo: Removes fines and natural sand before the crushing chamber, increasing capacity and reducing unnecessary wear on jaw dies. | Impacto del retorno de la inversión: Protects your major capital investment (la trituradora) from abrasive wear, extendiendo la vida útil del revestimiento hasta 30%.
DieselElectric Hybrid Power Option | Base técnica: Diesel generator set powers all onboard electric motors | Beneficio operativo: Eliminates dependency on unreliable grid power; offers fuel efficiency over directdrive diesel hydraulic systems. Beneficio operativo: Provides consistent power in remote or infrastructurepoor sites common around new quarry locations in Lagos.| Impacto del retorno de la inversión: Los datos de campo muestran 1525% lower fuel consumption compared to traditional mobile primary units with equivalent output.
Engrase centralizado & Sistema de supresión de polvo | Base técnica: Automated lubrication points and strategically placed spray nozzles | Beneficio operativo: Ensures critical bearings are protected from the pervasive granite dust, while suppressing dust at transfer points. | Impacto del retorno de la inversión: Reduces manual maintenance time by 50% and mitigates risk of environmental fines or work stoppages.
Tolva Reforzada & Construcción de marco | Base técnica: Hightensile steel plates with internal wear liners | Beneficio operativo: Withstands continuous impact from large blasted rock and the abrasive nature of granite feed material. | Impacto del retorno de la inversión: Minimizes structural repair downtime over the plant’s multidecade service life.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Mobile Jaw Plant) | Stationary Primary Jaw Crusher Plant Solution | Ventaja (% mejora) |
| : | : | : | : |
| Disponibilidad / tiempo de actividad| ~85%, impacted by mobilization & positioning| >92%, due to stable installation & diseño robusto| +8% Más tiempo de producción |
| Toneladas por galón de combustible| Variable; lower efficiency due to hydraulic drives| Consistent higher output per unit of fuel (dieselelectric drive)| +20% Eficiencia de combustible |
| Costo de desgaste por tonelada| Más alto; lighter frames/components less suited for constant hard rock| Más bajo; heavyduty components engineered for continuous hard rock service| 18% Cost per Ton Crushed |
| Setup Time for Operation| Días (requires leveling, stabilization each move)| Semanas (onetime initial setup), then instantaneous daily startup.| N/A – Designed for Permanent Sites |

5. ESPECIFICACIONES TÉCNICAS

Capacidad / Clasificación: 350 600 toneladas por hora (dependiendo del tamaño de alimentación y la dureza del material).
Crusher Aperture: Feed opening up to 1200mm x 800mm.
Requisitos de energía: Dieselelectric hybrid system with a 400 kVA onboard generator set. Can be configured for direct grid connection where stable power is available.
Especificaciones de materiales: High manganese steel jaw dies; abrasionresistant steel hopper liners; reinforced steel frame construction.
Dimensiones físicas (Aprox.): Longitud: 15metro, Ancho: 6metro, Altura: 5metro (excluyendo el transportador de descarga).
Rango de operación ambiental: Engineered for tropical climates; ambient temperature range 15°C to 45°C; componentes eléctricos a prueba de polvo; corrosionresistant coatings specified for coastal Lagos environments.

6. ESCENARIOS DE APLICACIÓN

Ampliación de cantera de granito, Ikorodu Axis | Desafío: A growing quarry operator needed to double production but was constrained by the slow cycle times and high fuel costs of their mobile primary crusher moving between faces.| Solución: Installation of one stationary primary jaw crusher plant at a central point fed by multiple faces.| Resultados: El rendimiento de la planta aumentó en 95%. Fuel consumption per ton dropped by 22%. The fixed installation allowed for optimized haul road planning.

New Hard Rock Aggregate Plant, Corredor de luz | Desafío: Setting up a new greenfield site required reliable primary crushing without immediate access to highcapacity grid power.| Solución: Deployment of a dieselelectric stationary jaw crusher plant as the foundation of the new processing circuit.| Resultados: The plant was operational within weeks of foundation completion. Consistent power enabled steady feeding of the downstream screening and secondary crushing stages from day one.

7. CONSIDERACIONES COMERCIALES

Equipment pricing is tiered based on capacity and configuration:
Nivel básico: Standard specification plant with electric drive (gridpowered), suitable for sites with established infrastructure.
Nivel Premium: Includes dieselelectric hybrid power pack, sistema de lubricación automatizado, y supresión de polvo mejorada.
Las características opcionales incluyen separadores magnéticos., onboard control rooms with automation interfaces, and custom conveyor lengths.
Paquetes de servicios completos disponibles:
1. Planes de mantenimiento preventivo programados
2. Kits de piezas de desgaste con mantenimiento de inventario garantizado
3. Onsite Technician Support Contracts
Financing options include equipment leasing through partnered financial institutions or milestonebased purchase agreements to align with your project cash flow.

8.Preguntas frecuentes

1.q:What if my quarry faces are spread far apart?
A:The stationary plant is designed as a central receiving point.Haul truck cycle time analysis during our site review typically confirms that centralized crushing is more efficient than repeatedly moving a mobile unit.

2.Q.How does this integrate with my existing secondary cone crushers?
A:The primary jaw crusher plant's discharge conveyor can be directed to feed directly into your existing secondary circuit surge pile or feeder.We provide interface specifications to ensure compatibility.

3.Q.What is the expected liner life in Lagos granite?
A.With correct operation and our specified manganese steel jaws,customers report average liner life between 120，000 to180，000 tons before requiring rotation or replacement.Specific tonnage depends on abrasiveness index.

4.Q.Can you provide civil engineering drawings for the foundation?
A.Yes.Detailed foundation plans tailoredto your specific soil test reports are part ofthe predelivery technical package.This ensuresstable longterm operation

5.Q.What arethe payment terms?
A.We requirea deposit upon order confirmationwiththe balance due priorto shipment.Trade financingor lettersof creditfrom recognized banksare accepted

6.P. ¿Qué capacitación se brinda a nuestros operadores??
A.We includea comprehensive onsite commissioningand training programfor your operationsand maintenance crews covering safe operation daily checksand basic troubleshooting

7.Q.How doyou handle major component failure?
A.Ourservice packagesinclude prioritized supportand access tooverhaul exchange programsfor major componentslike eccentric shafts drastically reducingdowntime comparedto full repair timelines