1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando los márgenes de su proyecto?? In aggregate production, minería, y reciclaje de residuos de construcción, La trituración y cribado ineficientes son el principal cuello de botella. Los desafíos comunes incluyen:
Altos costos de mantenimiento: Frequent component wear from abrasive materials leads to excessive parts spending and labor hours.
Tiempo de inactividad no programado: Unreliable equipment failing under load causes cascading delays, idling entire production lines.
Gradación de producto inconsistente: Poor screening efficiency results in offspec material, leading to product rejection or costly reprocessing.
Consumo excesivo de energía: Más viejo, mechanically inefficient systems inflate your power costs per ton of material processed.
Diseños de planta rígidos: Fixed systems struggle to adapt to changing feed material or project requirements, limitar la flexibilidad operativa.

How do you increase throughput while controlling maintenance overhead? Can your plant reliability be improved? The solution lies in selecting engineered crushing and screening equipment designed to address these exact operational and financial pressures.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Esta línea de productos abarca una amplia gama de dispositivos fijos y móviles. equipos de trituracion y cribado, engineered for the continuous reduction and classification of aggregates, minerales, y materiales reciclados. The core operational workflow is designed for closedcircuit efficiency:

1. Reducción Primaria: Raw feed material is introduced to a crusher (p.ej., mandíbula, giratorio) para la reducción de tamaño inicial.
2. Transmitir & Intermediate Processing: Crushed material is conveyed to secondary/tertiary crushers (p.ej., cono, impacto) for further refinement.
3. Clasificación de materiales: The sized aggregate is fed onto vibrating screens for separation into precise product fractions.
4. Recirculación & Almacenamiento: Oversize material is recirculated back into the circuit for further crushing, while onspec product is conveyed to stockpiles.

Ámbito de aplicación: Ideal para canteras a gran escala, operaciones mineras, proyectos de infraestructura, y construcción & demolición (do&D) waste recycling plants.
Limitaciones: Equipment selection must be meticulously matched to feed material characteristics (índice de abrasión, contenido de humedad, dureza) y especificaciones requeridas del producto final. Extremely sticky or highmoisture feeds may require preprocessing or specialized screen media.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de Plantas Modulares | Base técnica: Atornillados, skidmounted substructures | Beneficio operativo: Enables rapid site installation, reconfiguración, or relocation with minimal foundation work | Impacto del retorno de la inversión: Reduce el tiempo de puesta en marcha de la planta hasta en 30%, lowering project startup capital

Ajuste de la trituradora Hydroset | Base técnica: CSS hidráulico (Configuración del lado cerrado) adjustment system on cone crushers | Beneficio operativo: Allows operators to change product size or clear blockages in under 60 segundos sin parar la trituradora | Impacto del retorno de la inversión: Minimizes downtime for adjustments by approximately 90% en comparación con los sistemas de cuñas manuales

Advanced Screenbox Dynamics | Base técnica: HighGforce linear or circular motion vibrators with adjustable amplitude/frequency | Beneficio operativo: Prevents screen blinding and improves stratification for higher screening accuracy and throughput | Impacto del retorno de la inversión: Increases screening efficiency by 1525%, reducing recrush load and energy waste

Sistema de engrase centralizado | Base técnica: Automated lubrication system with programmable intervals and monitoring | Beneficio operativo: Garantiza que los rodamientos críticos reciban una lubricación constante sin intervención manual | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento en un promedio de 35% and reduces lubricationrelated failures

Metalurgia de piezas de desgaste | Base técnica: Austenitic manganese steel or composite ceramic alloy castings optimized for specific abrasion/impact profiles | Beneficio operativo: Provides longer service life in highwear zones like jaw plates, cóncavo, and screen decks | Impacto del retorno de la inversión: Reduce el costo de las piezas de desgaste en 2040% based on field data from granite and basalt applications

PLCBased Control System | Base técnica: Unified programmable logic controller with humanmachine interface (HMI) panel | Beneficio operativo: Allows centralized monitoring of all plant functions, diagnostics alerts, and automated start/stop sequences | Impacto del retorno de la inversión: Mejora la eficacia general del equipo. (OEE) through proactive maintenance alerts and reduces operator oversight requirements

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Punto de referencia estándar de la industria | Nuestro aplastamiento & Ventaja documentada de la solución de detección |
| : | : | : |
| Toneladas por Hora (TPH) Rendimiento| Base (100%)| +12% a +18% |
| Costo por tonelada (Piezas de desgaste)| Base (100%)| 25% promedio |
| Eficiencia de detección (% paso)| ~8590%| Consecuentemente >95% |
| Tiempo medio entre fallas (MTBF)| Varies by component| +30% improvement on critical drivelines |
| Consumo de energía (kWh/tonelada)| Base (100%)| 8% a 15% |
Based on comparative field testing in hard rock (>180 Resistencia a la compresión MPa) aplicaciones.

5. ESPECIFICACIONES TÉCNICAS

Specifications vary by model series within the crushing and screening portfolio. Representative specifications for a midrange tracked impact crusher & screen combo unit are as follows:

Capacidad/clasificación: Arriba a 400 toneladas por hora (tph), depending on feed material density and product size.
Requisitos de energía: Primary diesel engine: Nivel 4 Final / Cumple con la etapa V, 390 kilovatios. Onboard genset for conveyors/screen: 150 kVA.
Especificaciones de materiales: Crusher housing – Hardox steel; Blow bars – Highchrome martensitic steel; Screen mesh – PU or woven wire optional.
Dimensiones físicas (Operante): Length approx. 19metro; Width approx. 3metro; Height approx. 4metro.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C. Estándar del sistema de supresión de polvo.

6. ESCENARIOS DE APLICACIÓN

Ampliación de cantera de granito | Desafío: Se necesitaba una cantera para aumentar la producción anual en 35% but faced space constraints preventing a traditional fixed plant expansion. Downtime during installation was also a critical concern.| Solución: Implementation of a modular threestage crushing and screening plant with preassembled modules for primary jaw crushing, secondary/tertiary cone crushing, and final screening.| Resultados: La planta fue puesta en funcionamiento en 45 días frente a una estimación 120 days for a fixed plant. Throughput targets were met within one week of operation due to precalibrated modules.

Urbano C&D Waste Recycling Facility | Desafío: Material de alimentación inconsistente (hormigón armado, asfalto, escombros mezclados) caused frequent jams in the existing crusher chamber and rapid screen cloth wear.| Solución: Deployment of a heavyduty impact crusher with hydraulic adjustment aprons for tramp iron protection,and multideck vibrating screens fitted with antiblinding polyurethane panels.| Resultados: Jams reduced by over 70%. Screen panel replacement intervals extended from every 6 semanas a cada 5 meses. La disponibilidad de la planta aumentó de ~78% a más 92%.

7. CONSIDERACIONES COMERCIALES

Our crushing and screening solutions are offered across several tiers:

Standard Range: Proven configurations offering high reliability at competitive capital cost.
HighCapacity Range: Units designed for maximum throughput with premium components for severeduty cycles.
Custom Engineered Plants: Purposebuilt systems tailored for unique feed materials or complex product specifications.

Optional features include advanced dust suppression cannons , separadores magnéticos , automated weighing systems ,and remote telemetry packages . We support our equipment with three service tiers:

1. Planned Maintenance Packages: Inspecciones programadas y descuentos en repuestos..
2. Contratos de desempeño: Guaranteed uptime agreementswith lifecycle cost management.
3. FullService Support Packages: Includes onsite technical supervisionand dedicated parts holding.

Financing options include conventional leasing , leasetoown structures ,y financiación basada en proyectos a través de socios acreditados .

8.Preguntas frecuentes

Q1:What information is requiredto ensure your equipment matches our application?
A1:A detailed questionnaire covering feed material type/hardness/abrasiveness,tamaños,max moisture content,and desired final product gradationsis usedfor our engineering teamto providea technically sound recommendation.

Q2:What is the typical lead timefrom orderto commissioningfor a standard mobile plant?
A2:Dependenton model complexityand customization,but standard tracked units typically ship within1216 weeksof order confirmationwith full documentationfor commissioning support provided.

Q3:What levelof operator trainingis included?
A3:A comprehensive training programis providedat your siteupon installationcovering safe operation,procedimientos de mantenimiento de rutina,and basic troubleshootingfor your operational staff.This typically spans35 daysdependingon plant complexity.

Q4:What arethe payment termsfor international orders?
A4Standard commercial terms involvea percentage deposit upon order placementwith balance payable against shipping documents.Commonly used instruments include irrevocable lettersof credit(L/C).

Q5:Canyour control systemintegratewith our existingplant SCADAor weighbridge systems?
A5Yes.The PLC control systemsare designedwith open communication protocols(typically Modbus TCP/IP).Our engineerscan workwith your teamto establishdata exchangeformatsfor key performance indicatorslike tonnageand operating hours