1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable material, and inefficient size reduction that bottlenecks downstream processes. Los costos son cuantificables.: every hour of unscheduled maintenance can result in thousands in lost production and labor. Además, inconsistent feed size from the primary stage increases wear on secondary crushers and screens, compounding your total cost of ownership. Are you seeking a solution that delivers not just raw power, but intelligent reliability? What if your primary crushing station could improve availability while reducing perton operating costs? The answer lies in selecting engineered equipment designed for these specific demands.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This datasheet details the CSeries HeavyDuty Primary Jaw Crusher, a cornerstone machine for highcapacity primary crushing in quarrying, minería, y producción agregada a gran escala. Engineered for the first reduction of blasted rock and oversized feed material, su flujo de trabajo operativo está definido por la confiabilidad: 1) Large feed opening accepts runofmine or shot rock directly from haul trucks. 2) Un robusto, fixed jaw die and an aggressive elliptical motion moving jaw create high crushing force at the nip angle. 3) Material is progressively crushed as it moves down the chamber until it reaches the desired discharge setting. 4) Crushed material exits at the bottom, ready for transport to secondary screening or crushing circuits.

Application scope includes processing hard abrasives like granite, basalto, y atrapar roca, as well as recycled concrete and asphalt. Las limitaciones clave tienen que ver con el tamaño del alimento; exceeding the maximum recommended feed top size can cause damage and is not advised. This machine is designed as a stationary or semimobile primary unit and is not suitable as a portable or secondary/tertiary crusher without significant circuit redesign.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de marco modular | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada | Beneficio operativo: Eliminates stress concentrations that lead to frame fatigue cracks, ensuring structural integrity under peak loads | Impacto del retorno de la inversión: La vida útil extendida reduce los ciclos de reemplazo de capital; Los datos de campo muestran una 40% improvement in frame longevity over nonmodular designs.

NonWelded Quenched & Tempered Frame | Base técnica: Highstrength alloy steel sections bolted together | Beneficio operativo: Provides superior fatigue resistance versus welded frames; allows for easier transportation and site assembly | Impacto del retorno de la inversión: Minimiza el riesgo de falla catastrófica del marco.; reduces logistics costs for remote site installations.

ST Chamber Geometry | Base técnica: Ángulo de contacto optimizado y perfil de la cavidad de trituración | Beneficio operativo: Aumenta la capacidad hasta 10% versus previous models while maintaining same footprint; promotes better material flow and reduces choking | Impacto del retorno de la inversión: Higher throughput directly increases revenue potential without requiring a larger machine investment.

Base de motor integrada & Protector de cinturón | Base técnica: Unified casting that aligns crusher, motor sheaves, y guardias | Beneficio operativo: Simplifica la instalación, ensures perfect Vbelt alignment to reduce wear, and enhances operator safety with integral guarding | Impacto del retorno de la inversión: Reduce el tiempo de instalación en aproximadamente 15 horas; improves drivetrain efficiency for lower power consumption.

DualActing Hydraulic Toggle System | Base técnica: Hydraulic cylinders replace traditional mechanical toggle plates | Beneficio operativo: Enables safe adjustment of the closedside setting (CSS) under load and provides automatic tramp iron release to protect internal components | Impacto del retorno de la inversión: Cuts CSS adjustment time by over 70%; prevents costly damage from uncrushables, protecting major components like the pitman and bearings.

Perfil de matriz de mandíbula MX | Base técnica: Computermodeled die geometry based on cavity dynamics | Beneficio operativo: Generates a more consistent product shape with fewer elongated particles; increases usable liner life through even wear distribution | Impacto del retorno de la inversión: Reduce la frecuencia de cambio de revestimiento.; improves product quality for highervalue end products like chip seal aggregates.

Punto de engrase centralizado | Base técnica: Singlepoint lube distribution manifold | Beneficio operativo: Allows all major bearing points to be serviced from one safe, accessible location during routine maintenance stops | Impacto del retorno de la inversión: Standardizes lubrication procedure, reduces service time by an average of 30 minutos por turno, and ensures critical bearings are never missed.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | CSeries Primary Jaw Crusher Solution | Ventaja (% mejora) |
|||||
| Disponibilidad mecánica | 9092% | 9496% | +45% |
| Vida del revestimiento (Roca abrasiva) | 120,000 150,000 montones | 180,000 220,000 montones | +4050% |
| Tiempo de ajuste de CSS | 46 horas (mecánico) | 11.5 horas (hidráulico) | 70% |
| Power Consumption per ton Baseline Reduced by ~8% 8% ganancia de eficiencia |
| Installed VBelt Life 12 meses 1824 meses +50100% |

5. ESPECIFICACIONES TÉCNICAS

Gama de modelos: C120 through C160
Apertura de alimentación: From 800mm x 510mm (32” x 20”) to 1200mm x 830mm (47” x 33”)
Tamaño máximo de alimentación: Up to 1020mm (40")
Configuración del lado cerrado (CSS) Rango: 75mm 250mm (3” 10”) dependiendo del modelo
Rango de capacidad: Arriba a 990 toneladas métricas por hora (MTPH), dependiente del material de alimentación y CSS.
Requisito de energía: Electric motor from 90 kW a 200 kilovatios.
Peso de la trituradora: Desde aproximadamente 23 ,000 kilogramos a 45 ,000 kilos.
Material del marco: Templado de alta resistencia & tempered steel.
Muere la mandíbula: Premium manganese steel with optional MX profile.
Rango de temperatura de funcionamiento: 30°C a +45°C (22°F a +113°F) con lubricantes estándar.
Polvo & Mitigación de ruido: Prepared for integration with water spray systems and acoustic enclosures as optional packages.

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Primary Reduction Challenge:

Specific problem was excessive downtime for manganese jaw die replacement every 110 ,000 tons due to highly abrasive stone.
Solución:
Implementation of a C150 jaw crusher equipped with MXprofile jaw dies.
Resultados:
Achieved an average liner life of 205 ,000 tons between changes. This extended cycle reduced annual planned downtime by 120 horas
and lowered liner cost per ton by 35%

LargeScale Recycled Concrete & Asphalt Plant Challenge:

Unpredictable feed containing rebar tramp metal caused regular damage events in the existing primary crusher.
Solución:
Deployment of a C130 jaw crusher with the dualacting hydraulic toggle system for automatic uncrushable release.
Resultados:
The system successfully ejected over 50 tramp metal events in the first year with zero mechanical damage
Availability increased from 88%
a 95%
significantly improving plant throughput predictability

7. CONSIDERACIONES COMERCIALES

Pricing for CSeries Primary Jaw Crushers is tiered based on model size (C120/C130/C150/C160), with standard configurations including the crusher,unidades de motor,and basic guarding.Optional features that impact cost include:

Sistema de regulación de configuración automatizado
Wear line monitoring sensors
Specialized wear packages for ultraabrasive applications
Skidmounted or modular assembly designs

Service packages are available in three tiers:Bronze preventive maintenance plansSilver partsandlabor coverageand Gold fullservice agreements including liner changes.Financing options encompass capital leaseoperating leaseand rentaltoown structures tailored to project cash flow requirementswith terms typically ranging from 24
a 84 meses

8. Preguntas frecuentes

What is required for foundation design?
Detailed foundation drawings specifying bolt loadsdynamic forcesand concrete volume are provided with each machineOur engineering team can review customersubmitted foundation plans upon request

Can this crusher process wet or sticky material?
While capableperformance is optimized for drytomoderately moist feedHighly claybound or wet material may reduce capacityWe recommend consultation on feeder design or prescreening if this is a primary feedstock

¿Cuál es el tiempo de entrega típico??
For standard modelslead time ranges from 16
a 24 weeksfrom order placementExpedited manufacturing may be available

¿Están disponibles las piezas de desgaste??
YesGlobal distribution centers stock critical wear parts like jaw diesbearingsand toggle componentsGuaranteed inventory programs ensure part availability

Does installation require specialist technicians?
While local contractors can perform installationwe strongly recommend supervised erection by our certified field service techniciansThis ensures optimal commissioningperformance validationand operator trainingtypically requiring 57 dias laborables