1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing primary crushing operations where inconsistent feed material and unplanned downtime are eroding your profitability? Los desafíos comunes con las trituradoras de mandíbulas convencionales incluyen:
Costos de desgaste excesivos: Premature failure of jaw plates and side liners due to improper kinematics or substandard metallurgy, llevando a frecuentes, reemplazos costosos y cambios que requieren mucha mano de obra.
Tiempo de inactividad no programado: Structural weaknesses or bearing failures under shock loads from uncrushable material, causing production halts that cascade through your entire processing line.
Rendimiento inconsistente & Tamaño del producto: Inability to maintain target CSS (Configuración del lado cerrado) under varying load conditions, resulting in offspec product and reduced efficiency for downstream equipment.
Alta complejidad operativa: Crushers that require frequent manual adjustment and lubrication, increasing operator workload and the potential for human error.

¿Cómo se puede lograr confiabilidad?, reducción de alto volumen de roca dura, concreto, and demolition debris while controlling your total cost of ownership? The solution requires a machine engineered not just for performance, but for predictable operation and serviceability.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The CE Marked JC5000 is a highcapacity, singletoggle jaw crusher engineered for stationary primary crushing applications. Its robust design is focused on processing the most demanding feed materials, incluyendo granito, basalto, y minerales abrasivos.

Flujo de trabajo operativo:
1. Consumo de alimento: Material de alimentación grande (hasta 1300 mm) se entrega a través de un camión volquete o cargador al alimentador vibratorio grizzly (opcional) o directamente en la cámara de trituración profunda.
2. Trituración por compresión: The aggressive elliptical jaw motion applies high pressure at the inlet, effectively breaking large particles at the start of the cycle.
3. Descargar: El material triturado sale por la abertura de descarga inferior., with the CSS hydraulically adjustable to ensure consistent final product gradation.

Ámbito de aplicación: Ideal para canteras a gran escala, mining primary crushing stations, and major infrastructure project concrete recycling plants. Designed as a cornerstone machine for fixed installation.

Limitaciones: Not suitable as a mobile or portable unit. Requires a solid concrete foundation and integration into a full plant design with appropriate feeding and discharge systems.

3. CARACTERÍSTICAS PRINCIPALES

Cámara profunda & Cinemática agresiva | Base técnica: Ángulo de agarre optimizado y carrera larga en la entrada | Beneficio operativo: Enables effective grip on large slabby rock, reducing bridging and ensuring consistent bite | Impacto del retorno de la inversión: Maximizes utilization of feed stream; los datos de campo muestran hasta 15% higher effective throughput compared to older designs with similar nominal ratings.

Conjunto de rodamiento de rodillos de servicio pesado | Base técnica: Rodamientos de rodillos a rótula en el eje principal | Beneficio operativo: Handles high radial and thrust loads from variable feed; provides greater reliability than traditional bronze bushings | Impacto del retorno de la inversión: Extended service intervals; industry testing demonstrates bearing life exceeding 12,000 horas en aplicaciones de granito.

Ajuste hidráulico de CSS & Protección contra sobrecarga | Base técnica: Integrated hydraulic cylinders for toggle tensioning | Beneficio operativo: Allows remote setting adjustment under load in minutes; automatically releases tramp metal to prevent catastrophic damage | Impacto del retorno de la inversión: Minimiza el tiempo de inactividad por cambios de producto; eliminates costly repairs from uncrushables.

Revestimientos antidesgaste atornillados | Base técnica: Modular liner design secured with heavyduty bolts | Beneficio operativo: Replaces traditional weldedin wear plates; allows for faster replacement using standard plant tools | Impacto del retorno de la inversión: Reduces liner changeout time by an average of 40%, aumento directo de la disponibilidad de la trituradora.

HeavyGrade Fabricated Steel Frame | Base técnica: Análisis de elementos finitos (FEA) distribución de tensión optimizada | Beneficio operativo: Provides exceptional fatigue resistance against cyclic loading over decades of operation | Impacto del retorno de la inversión: Ensures structural integrity over the machine’s lifetime, protegiendo su inversión de capital a largo plazo.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | Solución JC5000 | Ventaja (% Mejora) |
| : | : | : | : |
| Vida útil de la placa de la mandíbula (Granito abrasivo) | ~180,000 MT per set | ~220,000 MT per set (with optional Xalloy) | +22% |
| Consumo de energía por tonelada triturada| ~1.8 kWh/tonne (Promedio) | ~1.65 kWh/tonne (Measured at CSS 200mm)| 8% |
| Es hora de ajustar CSS| 6090 minutos (Mechanical shims)
<20 minutos (Hydraulic models)| <10 minutos (Full hydraulic system)| Arriba a 85% más rápido |
| Bearing Operating Temperature| rango típico: 5570°C under load| Consistent range: 4560°C under load| Up to 15°C cooler operation |

5. ESPECIFICACIONES TÉCNICAS

Apertura de alimentación: 1500mm x 1300 mm
Tamaño máximo de alimentación: Hasta 1300 mm de longitud de borde
Rango de capacidad: 750 1200 mtph (dependiente del material de alimentación y CSS)
Requisito de potencia de accionamiento: 200 kW Motor eléctrico
Peso Total (Solo trituradora): Aproximadamente 85 Montones
Construcción del marco principal: Placa de acero de alta resistencia (>350 límite elástico MPa)
Jaw Stock Material: Acero fundido de alta calidad
Rango de temperatura ambiente de funcionamiento: 20°C a +40°C
CE Marking Compliance: Full conformity with EU Machinery Directive safety standards.

6. ESCENARIOS DE APLICACIÓN

Granite Quarry Primary Station Upgrade Challenge:

A major European quarry faced bottlenecks from an aging primary crusher requiring weekly maintenance stops and producing inconsistent feed for their secondary cone circuit.
Solución:
Two JC5000 jaw crushers were installed in parallel as the new primary stage.
Resultados:
La disponibilidad de la planta aumentó en 18% in the first year due to reduced mechanical downtime. Consistent output fragmentation improved secondary cone crusher throughput by an estimated 12%, achieving a full system ROI within projected timelines.

Major Infrastructure Demolition Recycling Challenge:

A contractor on a largescale bridge demolition project needed to process reinforced concrete piers onsite into a clean, spec aggregate for reuse as road base.
Solución:
A temporary crushing circuit was built around a single JC5000 jaw crusher fitted with an overband magnet.
Resultados:
The crusher processed over 250,000 tonnes of heavily reinforced concrete. The hydraulic overload protection was activated multiple times daily without damage from rebar tangles. The project diverted over 95% of demolition material from landfill.

7. CONSIDERACIONES COMERCIALES

The JC5000 Jaw Crusher is offered in defined configuration tiers:

Nivel de configuración base: Includes crusher body with standard manganese jaws, motor de accionamiento & starter package.
Nivel de configuración mejorado: Adds integrated hydraulic power pack for CSS adjustment & overload protection plus bolton side wear liners.
Customized Tier Options:

Choice of jaw plate metallurgy (Manganeso estándar / XAlloy / apagado).
2piece versus monolithic main frame design based on site access constraints.
Onboard automatic lubrication system

Los paquetes de servicios están disponibles por separado.:

1. Scheduled Maintenance Support
2. Acuerdo de suministro de piezas de desgaste
3. Monitoreo remoto & Diagnostics Package

Financing options include capital purchase or multiyear leasetoown structures tailored to project cash flow requirements.

8.Preguntas frecuentes

Q1 Is the JC5000 compatible with my existing plant control system?
Yes.The crusher's electric motor starter can be integrated into most PLCbased plant control systems via standard interfaces.Its key operational data points are available for monitoring

P2 ¿Cuál es el nivel de ruido operativo esperado??
With proper installation including acoustic enclosures which we can specify field measurements typically show levels below dB(A) at meters complying with most regional regulations

Q3 How does it handle claycontaminated or wet feed material?
The deep chamber design offers better handling of sticky materials than shallowchamber jaws However like all jaw crushers significant clay content can reduce capacity We recommend prescreening where such feed is constant

P4 ¿Cuáles son los plazos de entrega típicos??
For standard configurations lead time is typically weeks from order confirmation Customized options may extend this period Specific timelines are provided upon formal quotation

Q5 What training is provided for our maintenance crew?
We provide comprehensive operational manuals digital schematics A standard purchase includes one day of onsite commissioning training by our technician Extended training packages are available

Q6 Are wear parts readily available?
Yes All critical wear parts including jaw plates side liners toggle seats are stocked in regional distribution centers ensuring fast dispatch Guaranteed supply agreements can be established