1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing unpredictable aggregate quality, costos excesivos de piezas de desgaste, and unplanned downtime in your primary or secondary reduction circuits? Inconsistent product gradation leads to rejected loads and reprocessing costs, while frequent component replacement halts production and strains maintenance budgets. Contamination from nonfrangible materials risks catastrophic damage, and evolving material hardness can render a fixed crushing chamber design inefficient overnight.

How do you ensure your impact crusher not only meets the required throughput but does so with predictable operating costs and consistent output? Can your equipment adapt to varying feed materials without sacrificing performance or requiring extensive reconfiguration? The solution lies not just in a robust machine, but in one whose performance is verifiably certified for the European market.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This document details our range of CE Marked Horizontal Shaft Impact (HSI) Trituradoras, engineered for highvolume reduction of limestone, hormigón reciclado, asfalto, y otros agregados semiduros. The operational workflow is defined: 1) Feed material enters the crusher and is struck by highspeed rotating hammers (barras de golpe) montado sobre un rotor sólido. 2) Material is shattered against adjustable primary aprons (cortinas), with subsequent impact on secondary aprons ensuring precise cubical shaping. 3) Properly sized material exits through the adjustable gap between aprons and rotor, while oversized pieces are recirculated for further reduction.

These HSI crushers are designed for stationary primary/secondary crushing plants and largescale mobile tracked units. They are not typically suited for extremely hard, roca ígnea abrasiva (p.ej., granito, basalto) where cone crushers offer better wear life, or for highly plastic or claybound materials that may cause clogging.

3. CARACTERÍSTICAS PRINCIPALES

CE Certification & Full Compliance | Base técnica: Rigorous testing per EU Machinery Directive (2006/42/CE), including safety audits, noise emission verification, and structural integrity validation. | Beneficio operativo: Guaranteed legal compliance for operation within the EEA, mitigating project approval risks and ensuring worker safety systems meet stringent standards. | Impacto del retorno de la inversión: Eliminates costly retrofits or import delays; reduces liability exposure and ensures uninterrupted project starts across European markets.

Hydraulic APR System | Base técnica: Fully hydraulic adjustment of both primary and secondary apron positions during operation via remote control. | Beneficio operativo: Allows realtime tuning of product size without stopping the crusher; facilitates clearing of jammed material through apron retraction. | Impacto del retorno de la inversión: Increases plant uptime by up to 15% by eliminating manual adjustments; Permite una rápida adaptación a diferentes productos de especificaciones., maximizing material sales opportunities.

Rotor sólido / Modular Rotor Options | Base técnica: Forged solid rotor for maximum inertia in primary crushing vs. modular welded design with replaceable discs for costeffective servicing in secondary roles. | Beneficio operativo: Solid rotor delivers higher reduction ratios on larger feed; modular design allows individual section replacement without removing the entire shaft assembly. | Impacto del retorno de la inversión: Extiende los intervalos de revisión mayores; reduces longterm rotor maintenance costs by up to 30% for modular units through targeted repairs.

Optimización de piezas de desgaste & Acceso | Base técnica: Computermodeled crushing chamber geometry and wear components manufactured from proprietary martensitic or ceramic composite alloys. | Beneficio operativo: Promotes optimal rockonrock fracture, Reducir el desgaste de los componentes metálicos.; large rear service doors provide safe, direct access to the interior for blow bar changes. | Impacto del retorno de la inversión: Los datos de campo muestran una 2040% improvement in blow bar life over standard manganese steel in equivalent applications; faster changeouts reduce labor hours per ton.

Advanced Monitoring System | Base técnica: Integrated sensors monitoring vibration, temperatura (aspectos), velocidad del rotor, and hydraulic pressure with PLC interface. | Beneficio operativo: Provides operators with realtime health diagnostics and automatic shutdown triggers to prevent major mechanical failures caused by uncrushable objects or component degradation.| Impacto del retorno de la inversión: Protects capital investment from catastrophic damage; enables predictive maintenance scheduling to align with planned production stops.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | CE Marked HSI Solution | Ventaja (% mejora) |
| : | : | : | : |
| Tiempo de cambio de la barra de soplado| 68 horas de tripulación| 34 horas de tripulación| ~50% más rápido |
| Índice de forma del producto (Cubicidad)| Variable with wear| Coherente >85% cubical ratio| More consistent premium product |
| Disponibilidad operativa (tiempo de actividad)| ~8588%| 9295% (with APR system)| ~58% increase |
| Emisión de ruido a 10 m| A menudo excede 110 dB(A)| Certified below 105 dB(A)| Compliant with strict site regulations |
| Energía por tonelada triturada| Línea base kWh/t| Arriba a 12% lower kWh/t| Reducción directa del coste operativo |

Based on equivalent model size with rear access doors vs. sideaccess designs.
Dependiente del material; improvement due to optimized chamber dynamics and rotor inertia.

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: 150 800+ TPH (depende de la densidad del material de alimentación & relación de reducción requerida).
Diámetro del rotor & Ancho: From Ø1m x 1m to Ø1.5m x 2m.
Potencia motriz: Requisitos del motor eléctrico de 200 kW hasta 800 kilovatios.
Tamaño de apertura de alimentación: Up to 1600mm x 2000mm for primary models.
Tamaño máximo de alimentación: Up to ~800mm edge length for largeprimary units.
Construcción: Welded steel main frame with reinforced stress zones; Rotor: forged steel shaft with cast steel blow bar holders.
Rango de temperatura del entorno operativo: 20°C a +40°C (con lubricantes adecuados).
Peso (Sólo máquina): Desde aprox.. 25 toneladas a más 70 montones.

6. ESCENARIOS DE APLICACIÓN

[Hormigón Reciclado & do&D Procesamiento de residuos] Desafío: A European recycling plant faced high wear costs from rebar contamination and inconsistent output gradation when processing mixed demolition waste, leading to poorquality RCA (Agregado de hormigón reciclado). Solución: Implementation of a CE Marked HSI crusher equipped with a solid rotor for maximum inertia and hydraulic apron adjustment. Resultados: The ability to quickly retract aprons allowed occasional uncrushable metals to pass through without causing stall damage. Consistent apron setting maintained a stable product curve meeting EN 12620 standards for subbase layers. La vida útil de las piezas aumenta en 25% due to optimized rockonrock action.

[Cantera de piedra caliza – Trituración secundaria/terciaria] Desafío: A quarry producing chippings for asphalt needed improved product cubicity without sacrificing throughput or facing excessive downtime for chamber adjustments. Solución: Installation of a largecapacity CE Marked HSI crusher as a tertiary unit after jaw crushing. Resultados: The hydraulic APR system enabled operators to finetune the gap multiple times per shift based on screen feedback, achieving a consistent flakiness index below 15%. Crusher availability reached 94%, as adjustments were made under load during normal running conditions.

7 CONSIDERACIONES COMERCIALES

Our CE Marked impact crushers are offered in three primary tiers:
1. Modelos de servicio estándar: Para consistente, mediumabrasive materials like soft limestone.
2 Modelos de servicio pesado: Featuring thicker liners, solid rotors, and enhanced bearings for primary roles or abrasive feeds.
3 CustomConfigured Models: With specific wear alloys monitoring packages integration interfaces

Optional features include automated grease systems ceramic wear liners dust suppression ring kits extended warranty plans

We offer comprehensive service packages from basic commissioning technical training full annual inspection contracts Parts supply is guaranteed under our certified quality management system

Flexible financing options including leasing rentalto own capital equipment loans are available through our partners facilitating CAPEX planning

8 Preguntas frecuentes

Q What documentation comes with a CE Marked impact crusher?
A You receive the legally required EU Declaration of Conformity detailed user manuals in required languages risk assessment documentation technical file information

Q How does CE marking affect delivery lead time?
A No additional lead time is required Our standard production models are designed tested certified as compliant prior leaving our facility

Q Are your crushers compatible with existing plant PLC systems?
A Yes they feature standard communication protocols Modbus TCP/IP Profibus allowing integration into most modern plantwide control systems

Q What is the typical expected service life of key components like the main frame
A With proper maintenance industry data indicates main frame service life exceeding years even severe duty applications Rotors bearings subject more frequent service intervals based monitoring data

Q Can we test the crusher performance before purchase
A We provide comprehensive test reports from our facility upon request For major orders arrange testing customer specified materials at our proving ground subject agreement

Q What financing terms are typically available
A Terms vary based credit profile Common structures include lease agreements months equipment loans years We provide clear commercial proposals outlining all options