1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you managing gold recovery operations where inconsistent yields, altos costos operativos, and stringent regulatory compliance are eroding your profit margins? Los desafíos comunes incluyen:

Tasas de recuperación subóptimas: Inefficient separation leads to fine gold loss in tailings, impactando directamente los ingresos. What percentage of payable gold is your current system failing to capture?
Alto tiempo de inactividad operativa: Frequent mechanical failures and the need for constant manual adjustment in variable feed conditions halt production. How many hours of potential processing time are lost monthly to maintenance and recalibration?
Excessive Water and Chemical Consumption: Inefficient processing circuits use more water and reagents than necessary, escalating both operational costs and environmental management burdens.
Compliance and Safety Risks: Equipment that isn't robustly certified for the EU market can create barriers to sale or operation, while designs that prioritize operator safety can reduce incident rates.

Si estos problemas te suenan familiares, your operation requires equipment engineered not just for performance, but for predictable profitability and compliance. La solución reside en la ingeniería de precisión, CE Marked gold mining equipment.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO: CE Marked Gold Concentrators & Recovery Systems

This product line encompasses a range of centrifugal concentrators and modular recovery systems designed for the efficient capture of free gold, from fine to coarse particles. Engineered and certified to meet EU health, seguridad, y directivas medioambientales (CE Mark), this equipment is built for commercialscale operations requiring reliability and compliance.

Flujo de trabajo operativo:
1. Preparación del alimento: Ore slurry is classified and screened to optimal size for concentration.
2. Concentración centrífuga: La suspensión se introduce en un tambor que gira rápidamente., where high Gforces separate heavy gold particles from lighter gangue material.
3. Concentración continua: Enhanced fluidization technology keeps concentrate beds mobile for superior capture efficiency.
4. Descarga automatizada: Programmable cycles discharge the goldrich concentrate into a collection vessel with minimal operator intervention.
5. Gestión de relaves: Depleted tailings exit the system for further processing or disposal.

Ámbito de aplicación: Ideal for alluvial/placer operations, hard rock mill circuits (as gravity recovery units), and cleanup of shaking table or sluice box concentrates.
Limitaciones: Primary crushing and grinding are required upstream; effectiveness declines on ultrafine (<10 micrón) oro sin pretratamiento; not a standalone solution for complex refractory ores.

3. CARACTERÍSTICAS PRINCIPALES

Unidad de frecuencia variable (VFD) Control | Base técnica: Regulación precisa de la velocidad del motor mediante electrónica de estado sólido | Beneficio operativo: Operators can instantly adjust rotational speed (Fuerza G) to match changing feed grade or particle size without stopping the process. | Impacto del retorno de la inversión: Maximizes recovery across variable ore bodies; estimado 38% yield improvement over fixedspeed models.

CE Certified Safety Guarding & Interlocks | Base técnica: Full compliance with Machinery Directive 2006/42/EC for integrated safety systems | Beneficio operativo: Protects personnel from moving parts; automated shutdown prevents damage during access. | Impacto del retorno de la inversión: Reduces risk of costly workplace incidents and associated downtime; facilitates easier insurance approval and market access in regulated regions.

Cuenco concentrado revestido de cerámica | Base técnica: Bowl manufactured from highwear alumina ceramic or polyurethane composite | Beneficio operativo: Exceptional abrasion resistance in highly abrasive slurry environments extends service life by multiples compared to steel. | Impacto del retorno de la inversión: Lowers longterm parts replacement costs and frequency of maintenance shutdowns.

Sistema de descarga automatizado | Base técnica: Controlador lógico programable (SOCIEDAD ANÓNIMA) managing pneumatic or hydraulic discharge valves | Beneficio operativo: Enables precise, handsfree concentrate extraction at set intervals, ensuring consistency and reducing labor intensity. | Impacto del retorno de la inversión: Lowers operator hours dedicated to concentrate handling; improves process repeatability.

Diseño de bajo consumo de agua | Base técnica: Optimized internal fluidization channels and hydraulic profile | Beneficio operativo: Achieves effective separation with lower slurry dilution rates compared to traditional spirals or jigs. | Impacto del retorno de la inversión: Reduces water pumping costs and the volumetric load on downstream water treatment systems.

Construcción de marco modular | Base técnica: Atornillados, hightensile steel frame with standardized components | Beneficio operativo: Simplifies transport to remote sites, allows for easier installation reconfiguration as plant layout evolves. | Impacto del retorno de la inversión: Reduce el tiempo de instalación hasta en 40%; reduces future expansion complexity.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Typical NonCE Centrifugal Concentrator) | This CE Marked Gold Mining Equipment Solution | Ventaja (% Mejora / Qualitative Benefit) |
| : | : | : | : |
| Tasa de recuperación de oro fino (<74 micrón) | ~8590% capture efficiency in controlled feed | Los datos de campo muestran consistencia 9296% capture efficiency across variable feeds| +5% average improvement in yield |
| Tiempo medio entre fallas (MTBF) – Critical Wear Parts| 500800 operating hours for steel bowl liners| 2,000+ operating hours for ceramiclined components| +150% increase in component life |
| Regulatory Market Access (UE & aligned regions)| May require significant modification & thirdparty assessment| Fully compliant with CE marking requirements; selfdeclaration of conformity possible| Eliminates technical barriers to trade; implementación más rápida |
| Operational Water Consumption per tonne processed| ~1.5 2 m³/tonne for comparable recovery| ~1 1.3 m³/tonne based on internal testing| Arriba a 30% reduction in water usage |
| Safety Standard Compliance| Basic guarding; may lack integrated safety system| Full compliance with ISO 12100 safety standards via engineered guards & interlocks| Quantifiable reduction in operational risk profile |

5. ESPECIFICACIONES TÉCNICAS

Modelo Rango Capacidad: Desde escala piloto (510 toneladas por hora) to industrial units (50100+ toneladas por hora).
Requisitos de energía: Depende del modelo; rango típico de 5.5 kW a 22 kW motor de accionamiento principal, 400V/50Hz/3phase standard (otros voltajes disponibles).
Especificaciones de materiales: Concentrate bowl in cast alumina ceramic or wearresistant polyurethane; frame in hotdip galvanized structural steel; fluidization lines in abrasionresistant hose.
Dimensiones físicas (Example Industrial Unit): Aprox.. Longitud: 2.8m x ancho: 1.6m x altura: 1.9metro; Peso: ~1,200 kg.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C; IP54 ingress protection rating standard for dust and water spray resistance.

6 ESCENARIOS DE APLICACIÓN

Hard Rock Mine Gravity Recovery Circuit (GRG) Mejora

Desafío: A European mine’s existing gravity circuit was capturing only coarse gold efficiently, losing significant fine gold (<100 micrón) to leaching tanks, increasing cyanide consumption and leaving revenue unrealized.
Solución: Installation of two CE Marked centrifugal concentrators in parallel after cyclone classification within the milling circuit.
Resultados: dentro de un cuarto, gravity recovery contribution increased from 35% a más 55%. Cyanide consumption dropped by approximately 18%, delivering a combined payback period on the equipment investment of under nine months.

Alluvial Operation Seeking EU Market Compliance

Desafío: An operator expanding into Eastern Europe required processing equipment that met strict EU machinery directives but needed high mobility between different concession areas.
Solución: Deployment of a trailermounted modular processing plant featuring a primary scalping screen feeding two CE Marked centrifugal concentrators.
Resultados: The fully compliant plant was commissioned without regulatory delays. The modular design allowed relocation between sites within three days consistently achieving recovery rates above 94% on alluvial gravels.

Mineral Processing Contractor – Cleanup Room Efficiency

Desafío: A contractor servicing multiple smallscale mines spent excessive labor hours manually cleaning up concentrates from various sites using inefficient methods leading to inconsistent results high labor cost
Solución: Implementation of a standardized cleanup circuit built around a single CE Marked concentrator unit installed at their central facility
Resultados: Labor time dedicated final concentration reduced by over % concentrate grade consistency improved significantly allowing more predictable smelting returns

CONSIDERACIONES COMERCIALES

Equipment pricing tiers are structured around throughput capacity automation level:
Tier Pilot Scale Manual Units Designed test work small scale operations offering core technology at entry price point
Tier Standard Production Models Include VFD control automated discharge systems represent majority industrial applications offering balance performance value
Tier Fully Automated Systems Incorporate full PLC control remote monitoring diagnostics integration plantwide SCADA systems

Las características opcionales incluyen:
Remote monitoring telemetry packages realtime performance tracking
Spare parts kits tailored expected wear components specific ore type
Customized skid mounting trailer mounting transport

Paquetes de servicios disponibles:
Commissioning supervision field training operators technicians
Annual preventive maintenance inspection programs
Priority support extended warranty terms

Financing Options For qualified buyers financing available through partner institutions including equipment leasing structures operating lease agreements spreading capital outlay align cash flow production cycles

Preguntas frecuentes

Q Is this CE Marked gold mining equipment compatible existing nonCE plant infrastructure?
A Yes units designed integrate standard slurry piping electrical connections primary requirement ensuring local power supply matches unit specifications Installation supervision recommended optimize performance

Q What typical impact commissioning rampup period new production?
A With proper feed preparation commissioning typically requires hours steady state operation achieved within first shift Operator training focuses controlling variables feed density Gforce setting achieve optimal results quickly

Q Are there long lead times critical wear parts?
A No strategic inventory high wear items like ceramic bowls rubber liners maintained central warehouse ensuring availability Standard shipping times apply expedited options available critical situations

Q How does pricing compare noncertified equivalent equipment?
A Initial capital investment typically higher reflecting robust construction certification engineering However total cost ownership analysis accounting improved recovery reduced downtime lower water consumption longer component life demonstrates clear economic advantage typical year timeframe

Q What involved maintaining CE certification over equipment lifetime?
A Certification applies original design manufacture Major modifications affecting safety performance require re assessment However routine maintenance replacement identical parts does invalidate certification Documentation provided supports ongoing compliance