1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are you scaling your alluvial or eluvial gold mining operation and finding that your washing and recovery setup is the bottleneck? Operational challenges with conventional systems directly impact your bottom line. Considere estos problemas comunes:
Rendimiento inconsistente: Feed variability causes blockages and surges, impidiéndole alcanzar consistentemente la calificación 500 TPH, leading to lost production time.
Agua alta & Consumo de energía: Inefficient scrubbing and screening modules require excessive water recirculation and pump horsepower, aumento de los costos operativos en sitios remotos.
Pérdidas de oro fino: Inadequate retention time in sluices or poor trommel/screen classification allows micron and fine gold to escape, reducir las tasas generales de recuperación.
Tiempo de inactividad excesivo para mantenimiento: Poorly constructed feed hoppers, batería, and scrubbers suffer from wear and mechanical failure, causing unplanned stoppages.
Rigidity to Feed Changes: Fixed plant designs struggle to adapt to changes in clay content, gravel size, or feed grade without significant manual adjustment and process downtime.

Is your current plant truly optimized for maximum availability and return on investment at a 500 escala TPH? The solution requires a system engineered not just for capacity, but for continuous, eficiente, and reliable operation under demanding conditions.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Este producto es un completo, montado sobre patines o modular 500 Planta de lavado de minería de oro TPH, designed for the primary washing, depuración, cribado, and gravity concentration of alluvial and placer gold deposits. It is a turnkey solution for operations requiring highvolume processing of unconsolidated materials.

Flujo de trabajo operativo:
1. Alimentar & Pre-selección: Runofmine material is uniformly fed via a vibrating grizzly feeder, removing oversize rocks (+75milímetros) before the scrubber section.
2. Fregado agresivo & Liberación: A heavyduty rotary scrubber thoroughly breaks down clays, gravas cementadas, and oxides to liberate gold particles from the gangue material.
3. Precise Particle Classification: The discharged slurry passes over vibrating screens or a trommel screen to separate the feed into coarse waste rock (+10milímetros), processible gravels (210milímetros), and fine sands/slimes (2milímetros) containing gold.
4. HighCapacity Gravity Concentration: The goldbearing sands are routed through a series of highrecovery sluices or centrifugal concentrators designed for highvolume feed to capture fine and liberated gold.
5. Gestión de relaves & Manejo de agua: Waste streams are managed via slurry pumps and pipelines; process water is clarified in a settling system for recirculation.

Ámbito de aplicación & Limitaciones:
Ideal para: Largescale alluvial/placer operations, depósitos eluviales con contenido de arcilla, construction sand & gravel operations with byproduct gold recovery.
Limitaciones: No apto para roca dura. (veta) procesamiento de minerales. El tamaño de alimentación suele estar limitado a 200 mm.. Optimal operation requires a consistent feed source; highly variable feedstock may reduce efficiency.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de patín modular | Base técnica: Preengineered structural steel skids with integrated walkways and plumbing | Beneficio operativo: Reduce el tiempo de instalación del sitio hasta en 60%, minimiza el coste de obra civil, permite la reubicación futura de la planta | Impacto del retorno de la inversión: Una puesta en servicio más rápida acelera la generación de ingresos; portability protects longterm asset value.

Módulo de fregado de servicio pesado | Base técnica: Long drum with internal lifters designed for optimal retention time (23 minutos) and cascading action | Beneficio operativo: Garantiza la desintegración completa de los conglomerados unidos a arcilla para una máxima liberación de oro. | Impacto del retorno de la inversión: Directly increases recoverable gold yield from complex feeds.

Final de nivel 4 / EU Stage V Power Unit Integration | Base técnica: Centralized dieselelectric power generation or directdrive hydraulic systems meeting global emissions standards | Beneficio operativo: Singlepoint fueling and maintenance; operational compliance in environmentally sensitive regions | Impacto del retorno de la inversión: Reduces fuel consumption by 1520% versus older gen sets; eliminates compliance risks.

Sistema avanzado de reciclaje de agua | Base técnica: Multistage settling ponds or clarifier tanks with polyurethane plate packs | Beneficio operativo: Se recupera hasta 85% de agua de proceso para reutilización; minimizes freshwater intake requirements | Impacto del retorno de la inversión: Drastically cuts water sourcing costs and tailings dam volume—critical in arid regions.

PLCBased Process Monitoring | Base técnica: Centralized control panel monitoring motor loads, tasas de alimentación, y presiones de bomba | Beneficio operativo: Enables realtime adjustment by operators to maintain optimal throughput and identify mechanical issues early | Impacto del retorno de la inversión: Previene fallas catastróficas; allows one operator to manage multiple plant sections.

HighRecovery Sluice System | Base técnica: Cascading riffle design with expanded metal mesh over miner’s moss on a closed recirculation loop | Beneficio operativo: Provides high recovery rates across a broad range of particle sizes, including fine gold below 100 micrón | Impacto del retorno de la inversión: Maximizes financial return per ton processed; datos de campo muestran <5% loss in target size fraction.

Paquete de revestimiento resistente a la abrasión | Base técnica: Wear plates on feed chutes and highdensity polyethylene (HDPE) lining in critical wear areas | Beneficio operativo: Extends service life of highabrasion components by over 300% compared to mild steel | Impacto del retorno de la inversión: Lowers spare parts inventory cost and reduces downtime associated with wear maintenance.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (500 Planta TPH) | Nuestro 500 Solución de planta de lavado de minería de oro TPH | Ventaja (% Mejora) |
| : | : | : | : |
| Effective Availability (%)| 8085% (downtime for wear/blockages)| >92% (diseño robusto & easy access) |>8% increase in operating hours |
| Consumo de agua (m³/tonelada)| ~3.5 m³/ton recirculated| ~2.8 m³/ton recirculated |>20% reduction in pump load & makeup water |
| Recuperación de oro fino (100metro)| Altamente variable; a menudo 85% |>15% increase in captured value |
| Instalación & Puesta en servicio| 812 weeks with extensive civils| 46 weeks on prepared pad |>40% tiempo de producción más rápido |
| promedio. Power Draw (kilovatios)| ~750 kilovatios (inefficient drive systems)| ~650 kW (optimized hydraulics & motores)| >13% reduction in fuel/direct energy cost |

5. ESPECIFICACIONES TÉCNICAS

Capacidad nominal: 500 toneladas métricas por hora (base de alimento seco).
Rango de tamaño de alimentación: Up to 200mm optimal; grizzly removes +75mm oversize.
Scrubber Drum Dimensions: Diameter x Length tailored for application (~3m x ~12m).
Requisitos de energía: Total installed power ~650 kW. Las opciones incluyen:
Diesel Generator Set (Final de nivel 4)
Accionamiento de motor eléctrico (400V/50Hz o 480V/60Hz)
Hybrid DieselElectric System
Especificaciones de materiales: Estructura primaria Acero ASTM A36; critical wear areas lined with AR400 steel plate or HDPE; screen cloths hightensile carbon steel.
Dimensiones físicas (Modular): Configured across multiple transportable skids (~12m L x 3m W x 4m H per major skid).
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +50°C; Sistema de supresión de polvo incluido como estándar..

6. ESCENARIOS DE APLICACIÓN

Operación de oro aluvial de África occidental

Challenge A largescale contractor needed consistent throughput on a site with highly variable clay content causing frequent plugging in their existing trommel system.
Solution Implementation of our primary washing plant featuring the heavyduty scrubber module followed by vibrating screens instead of a trommelonly setup.
Results Achieved sustained throughput at design capacity of >480 TPH despite clay fluctuations; reduced unscheduled downtime related to blockages by over 90%; increased overall project profitability through reliable output.

Southeast Asian Riverine Placer Deposit

Challenge An established miner faced significant fine gold losses (87%, significantly boosting overall ounces recovered per quarter without increasing stripping ratio.

7. CONSIDERACIONES COMERCIALES

Our commercial approach is structured around flexibility:

Niveles de precios de equipos
1. Core Plant Package Includes primary feeder scrubber screen modules basic sluices structural frames walkways
2 Optimized Recovery Package Adds enhanced centrifugal concentrators advanced control system instrumentation
3 Turnkey Commissioning Package Full delivery installation supervision commissioning spares starter kit

Optional Features Upgrades include onboard water clarification units automated greasing systems remote monitoring telemetry satellite communications coldclimate enclosures

Service Packages Choose from annual preventative maintenance plans full parts kits guaranteed response times technical operator training programs

Financing Options We work with international export credit agencies equipment finance partners offering leasetoown structures projectbased financing solutions tailored capital expenditure requirements

8.Preguntas frecuentes

Q What level site preparation is required before delivery?
A A compacted level pad equivalent area required laydown assembly essential Access roads capable supporting heavy truck transport final position must be prepared Client responsible utilities connections fuel supply local labor assistance

Q How does this plant handle variations material size distribution?
A The combination vibrating grizzly feeder primary scrubber provides significant buffer capacity absorb surges Modular screen decks can be changed during scheduled maintenance adjust product sizing if deposit characteristics change substantially

Q What typical operational crew required run this washing plant?
A Efficiently operated one loader operator feeding plant one control room operator monitoring entire process Additional ground personnel recommended routine inspections cleaning concentrate collection Total crew varies depending local conditions automation level selected

P ¿Hay piezas de repuesto fácilmente disponibles a nivel internacional??
A Yes We maintain standardized component inventory using globally sourced bearings gearboxes motors hydraulic parts Expedited shipping available all critical locations Comprehensive manual provided includes detailed parts lists supplier crossreferences

Q Can this system integrated existing processing circuit?
A Yes Designed modular integration Can accept feed existing crushing circuit can discharge screened gravels existing stockpile system Tailings slurry can be directed existing settlement ponds Primary consideration ensuring balance capacity between units

Q What expected lifespan major components?
A Structural components designed minimum year service life Highwear items like scrubber lifters screen cloths sluice riffles consumable Lifespan depends directly abrasiveness material processed but replacement schedules provided initial documentation