1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Está gestionando una calidad de ladrillo inconsistente?, altos costos laborales, y cuellos de botella de producción impredecibles? In commercial brick manufacturing, these operational challenges directly impact your bottom line. Manual material handling and inconsistent compaction can lead to a 1520% rejection rate, consuming both raw materials and energy for reprocessing. Unplanned downtime for mold changes or maintenance on older equipment can halt an entire production line, costando miles por hora en producción perdida.

Are you asking how to achieve higher daily output without expanding your facility’s footprint? Are you seeking a solution to reduce your dependency on scarce skilled labor while maintaining precise dimensional tolerances? The efficiency of your brick making operation hinges on the reliability and intelligence of your core machinery. Addressing these points requires equipment engineered not just for power, but for precision and predictable performance.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This product line encompasses fully automatic stationary brick making machines designed for highvolume production of concrete pavers, bloques huecos, ladrillos macizos, and interlocking landscaping products. These are industrialgrade systems that transform raw aggregate and cement into finished, Productos curados con mínima intervención manual..

El flujo de trabajo operativo es un ciclo continuo.:
1. Lotes automáticos & Mezclando: Preprogrammed recipes ensure consistent raw material proportions are delivered to the mixer.
2. Alimentación de materiales & Compactación: The homogeneous mix is conveyed into the machine’s mold box, where highpressure hydraulic compaction forms the brick.
3. Expulsión & paletizado: The formed block is ejected onto a pallet or directly onto a curing rack.
4. Pallet/Cycle Return: Empty pallets are returned to the loading position automatically.
5. Integración del sistema de curado: The green bricks on pallets are systematically transferred to a controlled curing chamber.

Application scope includes largescale block yards, construction product manufacturers, and municipal infrastructure projects requiring standardized masonry units. Primary limitations include the requirement for a stable electrical supply (typically 380480V), a prepared concrete slab foundation, and an initial capital investment suited for production outputs exceeding 10,000 bloques estándar por turno de 8 horas.

3. CARACTERÍSTICAS PRINCIPALES

Intelligent Vibration System | Base técnica: Alta frecuencia, multidirectional vibration combined with hydraulic pressure compaction | Beneficio operativo: Achieves uniform density throughout the brick profile, eliminating weak points and reducing cracking during handling | Impacto del retorno de la inversión: Field data shows a reduction in product rejection rates by up to 18%, maximizar el rendimiento de la materia prima.

Control PLC centralizado | Base técnica: Programmable Logic Controller with touchscreen HMI managing all machine sequences | Beneficio operativo: Your operators can store dozens of product recipes, change molds via automated sequences, and diagnose faults from a single panel | Impacto del retorno de la inversión: Reduces mold changeover time by approximately 65%, increasing productive uptime and enabling smaller batch runs economically.

Marco estructural resistente | Base técnica: Fabricado con placa de acero de alta resistencia con soldaduras reforzadas en los puntos de tensión. | Beneficio operativo: Maintains critical alignment under constant cyclic loading, ensuring consistent product dimensions over years of service | Impacto del retorno de la inversión: Extiende los intervalos de revisión mayor en un estimado 40%, lowering longterm total cost of ownership.

ServoDriven Feed System | Base técnica: Precision servo motors control the volume of material deposited into the mold cavity | Beneficio operativo: Eliminates over or underfilling, providing exact material weight per unit for consistent quality and color | Impacto del retorno de la inversión: Reduces raw material waste by an average of 57% compared to volumetric feed systems.

Circulación automatizada de paletas | Base técnica: Integrated roller conveyor or stacker system manages pallet flow without forklift intervention within the machine cycle | Beneficio operativo: Removes a manual labor step, increases cycle speed predictability, and enhances worksite safety | Impacto del retorno de la inversión: Cuts direct labor requirements for machine operation by an estimated 2 fulltime equivalents per shift.

Sistema de molde QuickChange | Base técnica: Standardized mold clamping with guided alignment pins and singlepoint release mechanisms | Beneficio operativo: Enables your crew to switch brick profiles or sizes in under 15 minutes with basic tools | Impacto del retorno de la inversión: Minimizes downtime between production runs, allowing greater responsiveness to order changes.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria | Our Automatic Brick Making Machine Solution | Ventaja (% mejora) |
|||||
| Tiempo de ciclo (para bloque estándar) | 1822 artículos de segunda clase | 1416 artículos de segunda clase | ~25% más rápido |
| Tolerancia dimensional | ±1,5mm | ±0,8 milímetros | 47% más preciso |
| Consumo de energía por bloque (kWh) | 0.085 kWh | 0.072 kWh | 15% más eficiente |
| Tiempo medio entre fallas (MTBF) | ~450 horas de funcionamiento | ~720 operating hours | 60% aumento de la confiabilidad|
| Labor Required (Operadores por línea) | 34 | 12 | ~50% de reducción |

5. ESPECIFICACIONES TÉCNICAS

Capacidad de producción: Configurable desde 12,000 a más 30,000 bloques sólidos estándar (200mm x 100mm x 60mm) por turno de 8 horas.
Requisitos de energía: Unidad principal impulsada por un 4575 motor electrico kilovatios; carga total conectada dependiendo de la configuración (mixer + transportador). Suministro estándar: 400V/50Hz/3phase.
Especificaciones de materiales: Compatible con mezclas de hormigón estándar. (C20/25 to C30/37). Tamaño máximo de agregado: ≤10mm.
Dimensiones físicas: Machine footprint approximately ranges from L8m x W4m x H3m to L15m x W6m x H4m based on automation level.
Rango de operación ambiental: Designed for indoor installation or under shelter; rango de temperatura ambiente: +5°C a +40°C; humedad relativa hasta 80% sin condensación.

6. ESCENARIOS DE APLICACIÓN

Contratista de Proyectos de Infraestructura Municipal

Desafío: A contractor needed to produce over 500k paving stones locally for a city renewal project within six months at lower cost than purchasing imported units.
Solución: Installation of one fully automatic brick making machine with multiple paver molds at their site batching plant.
Resultados: Achieved inhouse production of all required pavers within five months at a verified cost saving of $0.22 por unidad ($110k total), while meeting strict municipal compressive strength specifications.

Expanding Block Yard Manufacturer

Desafío: A familyowned block yard faced inconsistent quality between shifts due to manual operations and could not meet demand from new large construction clients without excessive overtime.
Solución: Upgraded from semiautomatic machines to two synchronized automatic brick making lines with central PLC control.
Resultados: Output increased by over threefold while reducing workforce fatiguerelated defects by nearly half; they secured two major annual supply contracts due to demonstrable capacity and quality consistency.

7. CONSIDERACIONES COMERCIALES

Equipment pricing is structured across three primary tiers:
1. EntryLevel Automatic Line ($150k $250k): Core machine with basic PLC control and semiautomatic pallet return.
2 .Línea de producción estándar ($250k $400k): Fully integrated system including automatic pallet circulation,
recipe management software,
one set of standard molds,
optional mixer integration package available separately ($25k).
3 .Turnkey HighCapacity Line ($400k+): Includes heavyduty mixer,
automated curing rack handling system,
extended warranty,
comprehensive operator training program onsite

Optional features include robotic stacking arms,
custom mold design services,
remote monitoring via SCADA system integration,
and dust suppression hoods

Paquetes de servicios ofrecidos:
• Garantía Básica:
12 meses piezas/mano de obra
• Premium Service Contract:
36month extended coverage including annual preventive maintenance visits
• PayPerService Hour Plans available

Financing options include capital lease agreements operating leases through our partners direct financing programs typically structured over three five years subject credit approval

8.Preguntas frecuentes

Q What existing batching/mixing equipment is compatible?
A Our machines are designed integrate any industrial pan or planetary mixer capable delivering consistent slump concrete Most clients use existing mixers successfully

Q How does implementation affect my current production during installation?
A We recommend planning installation during scheduled plant shutdown typical commissioning process takes days once foundation prepared Our team works minimize disruption

Q What ongoing maintenance skills are required?
A Daily lubrication weekly bolt tightening checks performed your staff Annual hydraulic filter changes bearing inspections recommended complex repairs handled our service technicians

P ¿Hay repuestos disponibles??
A We maintain regional inventory critical wear parts vibration motors hydraulic seals PLC components Standard lead time nonstock items weeks not months

Q Can produce different block types same day?
A Yes quickchange mold system allows switching between compatible product profiles minutes enabling efficient small batch production

Q What training provided operators?
A Comprehensive onsite training covers machine operation basic troubleshooting recipe programming safety procedures included all installations Additional training modules available

Q What typical return investment period?
A Based historical data clients producing at capacity achieve ROI through labor savings reduced waste increased output months depending local market conditions production volume