1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de ganancias agregadas o mineras?? La trituración primaria es un cuello de botella crítico, y la falla del equipo aquí se propaga en cascada a través de toda su línea de procesamiento. Considere estos desafíos comunes:
Tiempo de inactividad no programado: Premature wear on crusher jaws and bearings leads to catastrophic failure, halting production for days and incurring significant labor and parts costs.
Altos costos operativos por tonelada: Frequent component replacement, excessive energy consumption per tonne crushed, and high maintenance labor hours directly reduce your bottom line.
Salida inconsistente & Calidad del producto: Worn or poorly designed jaw profiles cause feed material to slab or produce excessive fines, failing to meet spec and creating downstream processing issues.
Flexibilidad de alimentación limitada: Inability to handle a varied feed size or occasional tramp material without stalling or causing damage, reducing overall plant flexibility.

Is your primary crusher a constant source of cost and concern? Es hora de evaluar una solución diseñada para el costo total de propiedad.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The Bespoke JC5000 is a heavyduty, singletoggle jaw crusher designed for highcapacity primary crushing in quarrying, minería, y aplicaciones de reciclaje de demolición. Its robust design focuses on delivering consistent performance with minimized operational expense.

Flujo de trabajo operativo:
1. Consumo de alimento: Large runofmine or blasted feed (hasta 1300 mm) se dirige hacia lo profundo, cámara de trituración sin asfixia.
2. Acción aplastante: A highinertia flywheel and an aggressive elliptical jaw motion apply intense compressive force to the material against the fixed jaw plate.
3. Descargar & Autorización: Crushed material exits at the bottom with a consistent discharge setting, aided by a hydraulic toggle tensioning and adjustment system for quick product size changes.

Ámbito de aplicación: Ideal para roca dura (granito, basalto), minerales abrasivos, y hormigón armado. Adecuado para plantas estacionarias o grandes configuraciones móviles con orugas.
Limitaciones: No diseñado para pegajoso, materiales ricos en arcilla sin precribado; requires professional installation on a engineered substructure.

3. CARACTERÍSTICAS PRINCIPALES

Ajuste de CSS de Hydroset | Base técnica: Hydraulic ram behind the toggle plate | Beneficio operativo: Ambiente cerrado (CSS) adjustments can be made in minutes under load, sin parar la trituradora. | Impacto del retorno de la inversión: Reduce el tiempo de inactividad por cambios de productos hasta en 80%, aumento de la utilización de la planta.

Diseño de rodamiento de rodillos de servicio pesado | Base técnica: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Beneficio operativo: Higher load capacity and longer service life compared to bronze bushings; runs cooler with lower friction. | Impacto del retorno de la inversión: Extends bearing service intervals by 23x, lowering parts inventory costs and unplanned failure risk.

Geometría optimizada de la cámara de trituración | Base técnica: Análisis de elementos finitos (FEA)designed chamber profile with steep nip angle | Beneficio operativo: Promotes deep drawing of feed material, reduce los puentes, and increases throughput capacity per unit of energy consumed. | Impacto del retorno de la inversión: Los datos de campo muestran una 1218% improvement in tonnes per hour (tph) at equivalent power draw versus previous generation designs.

BoltOn Wear Parts System | Base técnica: Modular jaw plates with mechanically locked wedges | Beneficio operativo: Seguro, toolchangeable wear parts without welding; reversible jaws maximize metal utilization. | Impacto del retorno de la inversión: Cuts jaw plate changeout time by over 50% and extends liner life by up to 30%, directly reducing labor and consumable costs.

Supresión de polvo integrada & Caza de focas | Base técnica: Labyrinth seals with positivepressure grease purging points at all bearing locations | Beneficio operativo: Effectively excludes dust and contaminants from critical bearing assemblies. | Impacto del retorno de la inversión: Proven to be the primary factor in achieving documented bearing service life exceeding 25,000 hours in abrasive environments.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Clase comparable) | Bespoke JC5000 Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad / tiempo de actividad| ~92% (programado & paradas no programadas) | Las pruebas de la industria demuestran >96% disponibilidad| +4% (+430 hrs annual production) |
| Wear Part Cost/Tonne| Base (100%)| Reduced consumption via geometry & metalurgia| 25% a 35% |
| Eficiencia Energética (kWh/tonelada)| Base (100%)| Cinemática optimizada & diseño de cámara| 10% a 15% |
| Maintenance Labor Hours/Year| ~250 hours (estimaciones) | Simplified access & bolton components| 40% (~100 hours saved) |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Arriba a 1,750 toneladas por hora (depende del material de alimentación y del ajuste del lado cerrado).
Apertura de alimentación: 1300mm x 1000 mm (51" incógnita 40").
Requisito de energía: 200 kilovatios (270 caballos de fuerza) electric drive standard; configured for direct coupling to industrystandard motors.
Especificaciones de materiales: Estructura de acero fabricado de alta resistencia; Placas de mandíbula de acero al manganeso (14%18% opcional); Eje excéntrico de aleación de acero forjado..
Dimensiones físicas (LxAnxAl): Aprox.. 4.5m x 3.8m x 3.6m (installation footprint).
Peso operativo: ~62.000 kilogramos.
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20°C a +45°C; protection systems available for extreme dust or humidity.

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Desafío: A major quarry needed higher primary throughput but faced space constraints preventing a parallel crushing line setup.
Solución: Replacement of two older jaw crushers with a single Bespoke JC5000 Jaw Crusher fitted with premium abrasionresistant jaws.
Resultados: Achieved required tonnage increase within the same footprint while reducing energy costs by an estimated $25k annually due to higher efficiency of one modern unit versus two older units.

Iron Ore Processing Plant Modernization

Desafío: Chronic downtime from premature bearing failures in an extremely abrasive environment led to unpredictable production shortfalls.
Solución: Installation of the Bespoke JC5000 Jaw Crusher specifically for its sealed roller bearing design integrated with an automated grease management system.
Resultados: Bearing service life extended from an average of 8 meses a más 36 months postinstallation—a key factor in helping the plant exceed its annual availability target by over three percentage points.

7. CONSIDERACIONES COMERCIALES

The investment in a Bespoke JC5000 Jaw Crusher is structured around providing predictable total cost ownership.

Nivel de precios de equipo básico: Includes core crusher assembly with standard motor mounts,transmisiones por correas,and basic instrumentation.Consult factory for current pricing aligned with regional markets.
Características opcionales & Paquetes:

Paquete de rendimiento: Includes hydraulic setting adjustment,wedge release system,and advanced motor starter/controls package.
Durability Package: Upgraded metallurgy jaw plates,customized liner profiles,and enhanced sealing kits for severeservice applications.
Monitoring Package: Integrated vibration sensors,sondas de temperatura,and remote telemetry gateway for predictive maintenance data flow.

Acuerdos de servicio:

Soporte Platino: Comprehensive annual inspection,servicios de mantenimiento predictivo,and priority parts dispatch with guaranteed response times.
Soporte Oro: Scheduled inspection servicesand discounted parts pricing.

Financing Options are available through our partners including equipment leasing structures tailoredto capital expenditure cyclesand project financing modelsfor largescale greenfield developments.

Preguntas frecuentes

Q1 Is the Bespoke JC5000 compatible with my existing plant infrastructure?
A1 The JC5000 is designedto interfacewith standard heavyduty feeders conveyorsand support structures.Detailed foundation drawingsand interface specificationsare providedfor engineering reviewby your contractorsto ensure compatibility.

Q2 What is the expected impacton my operational staffing?
A2 Your operators will benefitfrom simplified daily checksand much faster product size adjustments.Routine maintenance tasksrequire fewer manhoursdue tooverengineered access pointsandthe bolton wear part systemreducing complexity.

Q3 How doesyour pricing modelcompareto totalcostof ownership(costo total de propiedad)?
A3 Our commercial proposalincludesa detailed TCO projectioncontrastingthe initial capital outlayagainstprojected savingsin energyconsumptionwear partsandmaintenance laborovera standardfiveyearperiod.This providesa clear financial picturefor your evaluation.

Q4 What lead timescan we expectfor deliveryand commissioning?
A4 Standard lead timesvarybasedon configurationandglobal supply chain conditions.Upon order confirmationyou will receivea project planwith key milestonesincludingfactory acceptance testingdeliveryandsupervised commissioningby our field engineers

Q5 Are performance guaranteesoffered?
A5 Yeswe provideguaranteed performance figuresfor capacitypower consumptionandwear part lifewhen processingagreedupon reference materialsunder defined operating conditionsThese are detailedin our commercial contract

Q6 Can you assistwith wear part logisticsandreplacement planning?
A6 We recommendour planned service agreementswhich includeconsumables forecastingbasedonyour specificproduction dataThis ensurescorrectpartsare availablewhen neededminimizing inventory carryingcostsfor you

Q7 What trainingis providedfor our maintenance team?
A7 Comprehensive trainingis includedcoveringoperationdaily safety checksroutine maintenance proceduresandwear part replacementThis is conductedboth duringcommissioningandonsiteas required