1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Are your gold processing operations constrained by inconsistent feed, altos costos de mantenimiento, and suboptimal recovery rates? La etapa de trituración primaria marca la pauta para todo su circuito de recuperación.. Inefficient or unreliable bespoke gold ore crushing equipment directly impacts your bottom line through:
Tiempo de inactividad no planificado: Frequent breakdowns from abrasive, highsilica gold ores halting your milling circuit.
Altos costos operativos: Excessive energy consumption per ton crushed and rapid wear part replacement consuming maintenance budgets.
Recofficiency Losses: Poorly sized feed from inadequate crushing causing poor leach pad percolation or inefficient grinding mill feed.
Inflexibilidad: Standard crushers struggling with variable ore hardness or claybound materials, creating bottlenecks.

Is your operation sacrificing throughput and profitability due to a crusher that isn't engineered for your specific ore body's challenges?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Our solution is engineered bespoke gold ore crushing equipment: customconfigured stationary or modular primary and secondary crushing plants designed for the unique characteristics of hard rock gold deposits. The operational workflow is optimized for precious metal processing:

1. Reducción de tamaño primario: Rugged jaw or gyratory crushers accept runofmine (memoria de sólo lectura) mineral, reducing it to a manageable size for secondary processing.
2. Pre-selección & Depuración: Integrated scalping and scrubbing modules remove fines and break up claybound agglomerates before secondary crushing, enhancing efficiency.
3. Trituración Secundaria & Control: Trituradoras de cono o rodillos trituradores de alta presión (HPGR) set to produce an optimal, consistent product size for your downstream ball mill or leaching stack.
4. Material Handling Integration: Custom conveyor systems transport crushed material while minimizing dust generation and spillage.

Ámbito de aplicación: Ideal for midtolargescale gold mining operations targeting lode or vein deposits with variable hardness (p.ej., cuarcita, diorita). Includes solutions for both carboninleach (cil) and heap leach operations.

Limitaciones: Not designed for alluvial/placer mining operations requiring minimal crushing. Maximum economic viability requires a defined minimum reserve tonnage and grade.

3. CARACTERÍSTICAS PRINCIPALES

Diseño de Plantas Modulares | Base técnica: Atornillados, secciones montadas sobre patines | Beneficio operativo: Rapid deployment and site relocation with minimal civil works; future expansion capability | Impacto del retorno de la inversión: Reduces capital installation time by up to 30% and preserves asset value for satellite deposits.

Sistema de revestimiento resistente a la abrasión | Base técnica: Computermodeled chamber profiles with composite manganese steel/ceramic liners | Beneficio operativo: Extends wear life in highsilica ore; maintains consistent gap setting for stable product sizing | Impacto del retorno de la inversión: Los datos de campo documentados muestran una 4060% reduction in liner replacement frequency versus standard designs.

Conducción inteligente & Sistema de control | Base técnica: Variadores de frecuencia (VFD) coupled with PLCbased automation | Beneficio operativo: Optimizes power draw based on feed load; provides realtime monitoring and remote diagnostics | Impacto del retorno de la inversión: Las pruebas de la industria demuestran hasta 15% lower energy consumption per ton crushed and predictive maintenance alerts.

Supresión de polvo integrada & Contención | Base técnica: Pressurized water spray nozzles at transfer points with sealing skirts | Beneficio operativo: Critical for cyanidebased processes; improves site safety and environmental compliance | Impacto del retorno de la inversión: Mitigates risk of costly regulatory shutdowns and material loss.

Product Size Optimization Module | Base técnica: Hydraulic adjustment on secondary crushers with feedback from downstream particle size analyzers | Beneficio operativo: Actively maintains target crush size for optimal leaching kinetics or grinding mill throughput | Impacto del retorno de la inversión: Plant managers report a 38% increase in overall recovery efficiency due to consistent feed specification.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Industry Standard Crusher Package | Solución de trituración de mineral de oro a medida | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad (tiempo de actividad) | 8590% (estimado) |> 93% (respaldado contractualmente) |> 5% Mejora |
| Rendimiento de tonelaje (tph) vs. Capacidad nominal| Often operates at 8090% de la capacidad nominal debido a la variabilidad de la alimentación| Consistently operates at 95100% of rated capacity via adaptive control| >10% More Effective Utilization |
| Costo de desgaste por tonelada ($/t) on Abrasive Ore| Alta variabilidad; frequent unplanned changes| Previsible, extended lifecycles with scheduled changes| Arriba a 35% Reduction Documented |
| Configuración & Tiempo de puesta en servicio (semanas)| 812 weeks typical for fixed plant| 46 weeks for modular bespoke design|<50% Reducción de tiempo |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad: Configurable desde 150 a más 2,000 toneladas por hora (tph).
Requisitos de energía: Demanda en toda la planta de 150 kW a 1.5 megavatio, supplied at either 400V/50Hz or 480V/60Hz.
Especificaciones de materiales: Primary frame construction in hightensile steel; critical wear components in T700 manganese steel or proprietary chromium carbide overlays; foodgrade HDPE for water lines.
Dimensiones físicas (Ejemplo modular): Primary Crusher Module approx. Largo 12m x Ancho 4m x Alto 5m; Secondary/Tertiary Module approx. Largo 15m x Ancho 5m x Alto 6m.
Rango de operación ambiental: Designed for continuous operation from 20°C to +50°C ambient temperature; dust suppression system rated effective up to Wind Class III conditions.

6. ESCENARIOS DE APLICACIÓN

HighGrade Underground Mine Transitioning to Open Pit | Desafío: Existing crusher could not handle the increased throughput and more abrasive ore from the new pit, creating a bottleneck that limited mill feed.| Solución: Implementation of a bespoke primary gyratory crusher station with an integrated apron feeder and heavyduty scalper to manage direct truck dump from the pit.| Resultados: Sustained throughput of 1,200 tph achieved within one week of commissioning; wear part lifecycle matched predictive models within 5%.

Remote Heap Leach Operation with ClayBound Ore | Desafío: Clay content in the ore caused frequent plugging and bridging in the standard crushing circuit, leading to daily downtime for manual clearing.| Solución: Deployment of a bespoke crushing circuit featuring a primary jaw crusher followed by a rotary scrubber module before secondary cone crushing.| Resultados: Plugging incidents reduced by over 90%; produced a consistently fractured oxide ore ideal for heap stacking, improving overall leach recovery by an estimated 5%.

7. CONSIDERACIONES COMERCIALES

Niveles de precios: Capital expenditure is projectspecific based on required throughput and complexity.
Nivel I (1200 tph): Fully engineered turnkey stationary installations.
Características opcionales: Onboard particle size analysis (PSA), sistemas de lubricación automatizados, spare parts holding packages, hybrid diesel/electric power modules.
Paquetes de servicios: Elige entre Básico (remote support), Plata (inspecciones programadas + remote), o oro (onsite dedicated technician, guaranteed parts availability).
Opciones de financiación: Available through partner institutions including equipment leasing capital lease structures tailored to project cash flow models.

8. Preguntas frecuentes

Q1: Is this bespoke gold ore crushing equipment compatible with my existing SAG/Ball mill circuit?
Sí. A core engineering principle is interface management. We design the final product specification (80milímetros, 50milímetros, etc.) explicitly to match the optimal feed size for your existing downstream grinding mills.

Q2: What is the typical implementation timeline from order to commissioning?
For modular configurations using preengineered designs adapted to your needs, lead times range from 2032 semanas exworks. This includes design finalization based on your ore test data, fabricación, pruebas de aceptación de fábrica (GORDO), y envío.

Q3 How does this solution address the issue of high energy costs?
The intelligent drive system modulates power based on actual load rather than running at constant maximum draw. Field data shows average savings of $25$40 per operating hour in direct energy costs on midsized plants.

Q4 What are the commercial terms regarding performance guarantees?
We provide contractual performance guarantees tied to sustained throughput capacity under defined ore conditions product size distribution P80and mechanical availability These are validated during a structured commissioning period

Q5 Can we finance this equipment under an operating lease model?
Yes Several financing models are available An operating lease can preserve capital keeping the equipment off your balance sheet while including full service support

Q6 What level of operator training is provided?
Comprehensive training is included covering normal operation troubleshooting basic maintenance proceduresand full use ofthe control system We provide both onsite training during commissioningand accessto our online training portal

Q7 Do you provide ongoing technical support after commissioning?
All packages include at least one year of remote technical support via our global network Our highertier service packages offer dedicated technical account managersand prioritized response times