1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

Scaling gold recovery operations to 500 Tph presents distinct challenges that directly impact profitability. Plant managers and engineering contractors often face:
Alto tiempo de inactividad operativa: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, costando miles por hora en producción perdida.
Tasas de recuperación inconsistentes: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
Agua excesiva & Consumo de energía: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, erosionando los márgenes del proyecto.
Desgaste rápido de los componentes: Abrasive feed at this volume degrades standard liners, pantallas, and piping, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & Integración: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.

Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

Este producto es un completo, montado sobre patines o modular 500 planta de lavado de oro tph. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (p.ej., via gravity concentrators or direct cyanidation).

Flujo de trabajo operativo:
1. Alimentación primaria & Depuración: Runofmine (memoria de sólo lectura) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. Apresto & Eliminación de residuos: Rocas de gran tamaño (+75milímetros) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. Concentración Primaria: The liberated sand and gold fraction reports to primary concentration units (p.ej., plantillas, espirales) for initial upgrade.
5. Gestión de relaves & Manejo de agua: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para depósitos aluviales/placer, weathered eluvial materials, and old tailings reprocessing with moderate clay content.
Limitaciones: No apto para roca dura. (veta) ore without prior crushing. Feed material size distribution must be evaluated; excessive boulders (>500milímetros) may require a prescalping circuit.

3. CARACTERÍSTICAS PRINCIPALES

Módulo de fregado de servicio pesado | Base técnica: Hightorque hydraulic drive system with reinforced lifters | Beneficio operativo: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | Impacto del retorno de la inversión: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.

Modular Interlocking Design | Base técnica: Bolttogether skids with prealigned flanges and integrated walkways | Beneficio operativo: Reduce el tiempo de instalación en sitio hasta en 60% versus componentbased builds | Impacto del retorno de la inversión: Lowers contractor erection costs and accelerates revenue generation by weeks.

Advanced Water Management Circuit | Base técnica: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | Beneficio operativo: Reduce los requisitos de reposición de agua dulce en más 80% and minimizes settling pond footprint | Impacto del retorno de la inversión: Drastically reduces water licensing costs and environmental management expenses.

Linatex®Lined Abrasion Zones | Base técnica: Critical wear areas lined with natural rubber offering superior abrasion resistance | Beneficio operativo: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | Impacto del retorno de la inversión: Lowers annual component replacement costs by approximately 40% basado en datos de campo.

Control PLC centralizado & Escucha | Base técnica: Controlador lógico programable industrial con pantalla táctil HMI que muestra cargas de motor, tasas de alimentación, y presiones de bomba | Beneficio operativo: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | Impacto del retorno de la inversión: Reduces operational labor requirements while providing data for preventive maintenance scheduling.

HighG Force Vibrating Screens | Base técnica: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | Beneficio operativo: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | Impacto del retorno de la inversión: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.

Integrated Safety Access Systems | Base técnica: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | Beneficio operativo: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (500 Planta Tph) | Nuestro 500 solución de planta de lavado de minería de oro tph | Ventaja (% Mejora) |
|||||
| Disponibilidad promedio | 8285% | 92%+ | +8% |
| Consumo de agua por tonelada | 3.5 m³/Ton | <0.7 m³/Ton | 80% |
| Instalación & Tiempo de puesta en servicio (desde la entrega) | 1620 semanas |1012 semanas |35% |
| Vida útil del revestimiento en el depurador primario | ~1，200 horas | ~2，000 horas | +67% |
| Consumo de energía por tonelada procesada | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |

5. ESPECIFICACIONES TÉCNICAS

Capacidad de diseño: 500 toneladas métricas por hora (tph) of 150mm feed material， densidad aparente ~1,6 t/m³.
Requisitos de energía: Carga total conectada aproximadamente 850 kilovatios。 Primary supply： 400V/50Hz o 480V/60Hz，3fase。 Dedicated MCC included。
Especificaciones de materiales：
Acero estructural： ASTM A36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
Cubiertas de pantalla： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
Dimensiones físicas (Modular)： Configured across 68 interlocking skids。 Max skid dimensions：12metro (l) incógnita 3。5metro (W.) incógnita 4。5metro (h)。 Approximate total plant footprint：45m x 25m。
Rango de operación ambiental： Diseñado para temperaturas ambiente de 20°C a +50°C。 Sistema de pulverización de supresión de polvo estándar。

6. ESCENARIOS DE APLICACIÓN

Proyecto de oro aluvial de África occidental

Desafío： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
Solución： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
Resultados： Se logró un rendimiento sostenido de +480 tph； disponibilidad de planta alcanzada 93。2% over the first quarter； clayrelated downtime was eliminated。

Southeast Asian Tailings Reprocessing Operation

Desafío： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
Solución： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
Resultados： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。

7. CONSIDERACIONES COMERCIALES

Our contract manufacturing model provides clarity from quotation through commissioning。

Niveles de precios
Tier A – Basic Plant Package
Includes core modules（feed hopper， scrubber， pantallas， primary concentrator）， controles básicos del PLC， structural steel walkways。

Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。

Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & puesta en marcha， operator training package， firstyear critical spares kit。

Características opcionales：
Módulo de generación de energía diésel a bordo，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。

Paquetes de servicios：
Inspección anual & mejoramiento，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。

Opciones de financiación：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
Rentaltoown structures available。

8.Preguntas frecuentes

Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
A1 Sí。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。

Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。

Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。

Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。

Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。

Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。

Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country