1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Está gestionando una operación de producción de agregados de mediana a gran escala y enfrenta obstáculos persistentes que erosionan la rentabilidad?? Common challenges with conventional setups include:
Rendimiento inconsistente: Fluctuations in feed material hardness or size leading to unpredictable 250300 Salida TPH, causing downstream delays.
Tiempo de inactividad excesivo: Frequent maintenance stops due to component wear or system failures, directly costing over $5,000 por hora en producción y mano de obra perdidas.
Alta complejidad operativa: Multiple standalone units requiring separate setup, calibración, and operator oversight, increasing labor costs and error potential.
Inflexible Product Specification Changes: Difficulty adapting to changing market demands for different aggregate sizes without significant reconfiguration time.

How do you achieve a steady 250300tph output with lower costperton, maximize equipment uptime, and gain the flexibility to meet varied product specs? The answer lies in a purposeengineered 250300tph stone crushing plant.

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

This product is a complete stationary crushing and screening solution engineered for continuous, producción de gran volumen de agregados. It is designed as an integrated circuit to reliably process hard rock (granito, basalto) and abrasive materials into precisely graded final products.

Flujo de trabajo operativo:
1. Trituración Primaria: Material de alimentación grande (hasta 750 mm) se reduce mediante una robusta trituradora de mandíbulas primaria.
2. Secundario & Trituración Terciaria: Material is conveyed to cone crushers for further size reduction, ensuring cubical product shape.
3. Cribado & Clasificación: Vibrating screens separate material into required size fractions.
4. Almacenamiento & Transmitir: Finished products are conveyed to designated stockpiles via radial stackers.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para operaciones de canteras grandes, grandes proyectos de infraestructura (autopistas, ferrocarriles), y alimentación comercial para plantas de hormigón/asfalto.. Suited for processing granite, caliza, river stone, and other similar minerals.
Limitaciones: Not designed for very soft or sticky materials like clay without preprocessing. Requires stable foundation and adequate electrical supply. Feed size must comply with primary crusher opening specifications.

3. CARACTERÍSTICAS PRINCIPALES

Sistema de control inteligente | Base técnica: Centralized PLC with touchscreen HMI | Beneficio operativo: Enables singlepoint monitoring and control of the entire 250300tph stone crushing plant flow, reducing operator workload by an estimated 30% | Impacto del retorno de la inversión: Faster troubleshooting and optimized performance reduce nonproductive time by up to 15%

Estación primaria de servicio pesado | Base técnica: Deepchamber jaw crusher with reinforced frame and oversized bearings | Beneficio operativo: Consistently handles tough feed conditions with less risk of bridging or premature wear | Impacto del retorno de la inversión: Extended service intervals on wear parts lower maintenance costperton by an average of 18%

Ajuste hidráulico & Claro | Base técnica: Integrated hydraulic systems on cone crushers | Beneficio operativo: Allows operators to adjust CSS or clear cavities in minutes without manual disassembly | Impacto del retorno de la inversión: Minimiza el tiempo de inactividad para ajustes de rutina hasta en 80% en comparación con los sistemas manuales

MultiStage Screening Precision | Base técnica: HighG force vibrating screens with deck tensioning systems | Beneficio operativo: Delivers sharp product separation and high screening efficiency even under highload conditions | Impacto del retorno de la inversión: Reduces recirculating load and improves final product yield, maximizing saleable material output

Supresión de polvo integrada | Base técnica: Strategically placed spray nozzles fed by a highpressure pump system | Beneficio operativo: Controla eficazmente el polvo en los puntos de transferencia, mejorar la seguridad del sitio y el cumplimiento ambiental | Impacto del retorno de la inversión: Avoids regulatory fines and reduces wear on machinery from abrasive dust

Diseño Estructural Modular | Base técnica: Prefabricated walkways, plataformas, and support structures | Beneficio operativo: Simplifies installation and future reconfiguration or relocation of the plant | Impacto del retorno de la inversión: Cuts initial installation time by approximately 25%, acelerando el tiempo de producción

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Conventional Setup) | Esta solución de planta trituradora de piedra de 250300 tph | Ventaja (% Mejora) |
| : | : | : | : |
| Disponibilidad promedio | 8588% (paradas planificadas/no planificadas) | Los datos de campo muestran consistencia >92% availability over annual cycles| +5% mejora |
| Consumo de energía por tonelada| Based on disparate motor loads per unit| Optimized system design with loadsensing conveyors reduces total draw| Arriba a 12% más eficiente |
| Desgaste parte de la vida (Primario)| Varies significantly with abrasiveness| Proprietary alloy jaws & liners demonstrate longer life in controlled tests| +2030% vida extendida |
| Índice de forma del producto (Cubicidad)| Dependent on secondary stage only| Multichamber cone crushing ensures controlled fracture across stages| Improved cubicity by ~15% |
| Tiempo de reconfiguración| Manual adjustment can take multiple shifts| Hydraulic settings allow major changes within a single shift|50% más rápido |

5. ESPECIFICACIONES TÉCNICAS

Rango de capacidad diseñado: 250 300 toneladas métricas por hora (varía según la densidad del material & dureza).
trituradora primaria: modelo de trituradora de mandibula [p.ej., PE900x1200], Abertura de alimentación 900 mm x 1200 mm.
Trituradoras secundarias/terciarias: Two units of Cone Crushers [p.ej., HPC315], each with hydraulic adjustment.
Unidades de cribado: Two sets of TripleDeck Inclined Vibrating Screens [p.ej., 3YK2870].
Requisito de energía: Potencia total instalada aproximadamente 550650 kilovatios; requiere un suministro de energía industrial estable.
Especificaciones clave de materiales: Estructura principal fabricada en acero Q345B; Wear plates use Mn18Cr2 highmanganese steel; Conveyor belts rated for heavy impact (EP400/3).
Huella aproximada (L x A): ~85m x 45m (layout dependent on site specifics).
Rango de operación ambiental: Diseñado para temperaturas ambiente de 20 °C a +45 °C con opciones de lubricación adecuadas.

6. ESCENARIOS DE APLICACIÓN

Proyecto de Ampliación de Cantera de Granito

Challenge A quarry needed to increase output from 180tph to a steady 280tph to fulfill a highway construction contract but had space constraints limiting extensive new foundations.
Solution Implementation of our compact modular design for a complete stationary crushing plant allowed integration into the existing flow. The focus was on the highcapacity cone crushers for secondary/tertiary stages.
Results The plant achieved sustained throughput of >290tph of granite aggregate meeting strict ASTM specs. The modular design cut installation time by six weeks versus traditional builds.

Commercial Aggregate Supplier Diversification

Challenge A regional supplier faced fluctuating demand between concrete chips (19milímetros) and road base material (40milímetros). Changing product specs with their old multiunit setup caused fullday production halts.
Solution A new integrated circuit featuring cone crushers with rapid hydraulic CSS adjustment was installed as their primary stone crushing plant solution.
Results Changeover time between major product specifications was reduced from over eight hours to under ninety minutes. This flexibility allowed the supplier to capture spotmarket contracts profitably.

7. CONSIDERACIONES COMERCIALES

Nuestras soluciones se ofrecen en configuraciones escalonadas.:

1. Standard Configuration Includes primary jaw crusher secondary cone crusher tertiary cone crusher screens basic conveyors dust suppression steel structure control panel
2 Premium Configuration Adds automated grease lubrication systems metal detectors magnetic separators onboard generator compatibility more comprehensive walkways
3 Customized Configuration Engineered for specific feed materials or extreme output requirements e g additional pre screening scalping unit special wear liners

Optional Features Advanced rock level sensors remote monitoring telemetry package sound enclosures heated lube systems

Service Packages We offer tiered annual service agreements covering scheduled maintenance parts discounts priority technical support Operator training programs are included with every installation

Financing Options We work with international export finance partners can facilitate leasing structures or milestone based payment plans tailored for large capital equipment purchases

8 Preguntas frecuentes

Q What is the lead time from order confirmation delivery?
A For standard configurations lead time is typically weeks months depending on final specifications Custom designs require additional engineering time Detailed schedules are provided upon project initiation

Q How does this plant handle variations in feed material hardness?
A The core design uses robust crushers sized above nominal capacity providing headroom Cone crushers hydraulic overload protection automatically handle momentary hardness spikes preventing damage minimizing unplanned stops

Q What are the ongoing operational costs we should budget?
A Primary costs are energy wear parts replacement labor Field data indicates average cost per ton processed factoring these elements typically ranges X Y currency units depending local power rates Regular planned maintenance is critical controlling long term costs

Q Is technical training provided our operations team?
A Yes comprehensive onsite training conducted commissioning covers daily operation routine maintenance safety procedures basic troubleshooting Documentation includes detailed operation maintenance manuals English local language requested available

Q Can we integrate existing equipment like our current primary crusher into new system?
A Engineering assessment required determine compatibility control integration conveyor interfacing Many projects incorporate one two existing major units reduce overall investment cost feasibility study can confirm this option