1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? In crushing and screening, key challenges directly impact your bottom line. Consider these common operational hurdles:
Inefficient Material Flow: Mismatched crusher and screen capacities create bottlenecks, limiting total plant throughput and leaving potential revenue untapped.
Excessive Downtime for Maintenance: Frequent liner changes, bearing failures, and unscheduled stops for clogging or jamming disrupt production schedules and increase labor costs.
High Energy Consumption per Ton: Older or poorly configured equipment draws disproportionate power for the final product yield, making energy a volatile and significant cost center.
Inconsistent Final Product Specification: Variability in aggregate size or shape leads to product rejection, reprocessing costs, and dissatisfied endbuyers.
Rapid Wear Part Degradation in Abrasive Applications: The constant cost and labor of replacing wear components in highabrasion environments severely impacts operating expense.

Is your current setup configured to maximize material yield while controlling wear, energy, and labor costs? The solution lies in specifying equipment engineered to address these specific inefficiencies.

2. PRODUCT OVERVIEW: HIGHCAPACITY MOBILE CRUSHING AND SCREENING PLANT

This product line refers to a fully integrated, trackmounted mobile processing system designed for primary, secondary, and tertiary reduction of aggregate, ore, and recycled construction materials. Its selfcontained design enables rapid deployment and onsite mobility.

Operational Workflow:
1. Primary Feeding & Crushing: Excavator or wheel loader feeds material into the hopper, which directs it to the primary jaw or impact crusher for initial size reduction.
2. Integrated Prescreening & Conveying: Crushed material is conveyed to an integrated vibrating screen which separates fines prior to secondary crushing, increasing efficiency and reducing wear.
3. ClosedCircuit Processing: Oversize material is recirculated back to the crusher via a continuous loop (closedcircuit), ensuring precise control over top product size.
4. Final Product Stockpiling: Correctly sized material is conveyed to designated stockpiles via adjustable radial conveyors.

Application Scope: Ideal for quarrying, mining contract crushing, largescale construction projects (e.g., road base production), and recycling operations (concrete, asphalt). Suited for mediumtohard rock and demolition debris.

Limitations: Not designed for underground mining or highly specialized mineral processing requiring chemical treatment. Maximum feed size and hardness are governed by specific model selection.

3. CORE FEATURES

Direct Drive Crusher System | Technical Basis: Eliminates Vbelts & reducers; couples crusher directly to hightorque hydraulic motors | Operational Benefit: Reduces power transmission losses, lowers maintenance points, and provides instant reverse capability to clear blockages | ROI Impact: Field data shows up to 12% lower fuel consumption per ton crushed versus traditional beltdriven systems.

Tier 4 Final / EU Stage V Compliant Powerpack | Technical Basis: Advanced diesel engine with integrated exhaust aftertreatment (SCR/DPF) | Operational Benefit: Delivers full power while meeting global emissions standards without derating; simplifies permitting for environmentally sensitive sites | ROI Impact: Maintains rated productivity in all regulatory zones, avoiding costly project delays or fines.

HeavyDuty Feeder with Integrated PreScreen | Technical Basis: Vibrating grid section mounted precrusher on the feeder | Operational Benefit: Removes natural fines from the feed stream before entering the crusher chamber | ROI Impact: Increases final throughput by up to 30% by preventing unnecessary processing of alreadysized material and reduces crusher liner wear.

PLCBased Intelligent Control System | Technical Basis: Centralized programmable logic controller with touchscreen interface monitoring all functions | Operational Benefit: Allows operators to monitor performance metrics (tonnage, power draw), adjust settings remotely, and receive fault diagnostics | ROI Impact: Minimizes troubleshooting time by up to 50% and enables lessexperienced crews to operate at optimal efficiency.

Hydraulic Setting Adjustment (HSATMtype system) | Technical Basis: Hydraulic rams replace mechanical shims for adjusting crusher discharge opening | Operational Benefit: Enables closedside setting changes in under 2 minutes without stopping the plant for manual shim insertion | ROI Impact: Reduces downtime for product size changes by over 90%, allowing rapid response to changing contract requirements.

Unified Chassis & HighStrength Frame Construction | Technical Basis: Singlepiece fabricated steel chassis with reinforced crusher mounting points | Operational Benefit: Provides exceptional stability under load, reduces stress fractures over time, and ensures longterm alignment of crushing components | ROI Impact: Extends structural life of the core asset by years, protecting capital investment against premature failure.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | Our Mobile Crushing Solution Documented Advantage |
| : | : | : |
| Average Tons per Hour (Hard Rock) | ~250 tph (for comparable class) Up to 320 tph (+28%) |
| Fuel Consumption (Liters per Ton) Approx. 1.8 L/t Approx. 1.5 L/t (17%) |
| Mean Time Between Failure (Critical Drivetrain) ~1，200 hours ~1，800 hours (+50%) |
| Setup / Teardown Time (Basic Relocation) ~68 hours ~34 hours (50%) |
| Wear Part Life (Manganese Liners Abrasive Rock) ~40，000 tons ~55，000 tons (+37%) |

5. TECHNICAL SPECIFICATIONS

Model Reference: MC350 ProSeries
Primary Crusher Type: Single Toggle Jaw Crusher
Feed Opening: 1，400 mm x 1，100 mm
Maximum Feed Size: 900 mm edge length
Engine Power: Caterpillar C18 ACERT， 571 kW (765 HP)
Operating Weight: Approx. 125，000 kg
Transport Dimensions (LxWxH): 18m x 3.5m x 4.2m
Hopper Capacity: 9 m³
Main Discharge Conveyor: Width：1400 mm； Hydraulic folding & raising
Material Specifications Handled: Natural rock (Granite， Basalt)， Recycled concrete/asphalt， Iron ore， Demolition waste
Environmental Operating Range: 25°C to +45°C ambient temperature； Dust suppression system standard

6. APPLICATION SCENARIOS

LargeScale Quarry Expansion Challenge： A granite quarry needed to increase output by 40% without expanding its fixed plant footprint or significantly adding crew。 The existing fleet was cyclelimited。 Solution： Deployment of two MC350 ProSeries mobile plants in a parallel configuration feeding a centralized highcapacity mobile screen。 This created a flexible satellite crushing circuit。 Results： Plant throughput increased by 42%。 The mobile setup allowed selective mining of different benches simultaneously。 Fuel efficiency improved by an average of 15%， contributing directly to margin improvement。

Major Infrastructure Project Remote Location Challenge： A highway construction contractor faced tight deadlines with no local aggregate supply。 Setting up a fixed plant was costprohibitive due to distance from civil infrastructure。 Solution： A complete threestage mobile crushing and screening train（jaw， cone， screen） was deployed onsite。 The train followed the road corridor as work progressed。 Results： Produced over million tons of certified road base和subbase材料onsite eliminating longhaul transport costs。 The project was completed weeks ahead of schedule due uninterrupted material supply。

7 COMMERCIAL CONSIDERATIONS

Our wholesale models are structured around core capability tiers：

1。 Base Equipment Tier： Includes fully functional standard specification plant as per technical specifications。
2。 Enhanced Application Tier （+1520%） ： Adds applicationspecific packages （e.g，， Extreme Abrasion package with upgraded liner alloys和wear plates，， Arctic package with engine preheaters和enclosed hydraulics）。
3。 Premium Automation Tier （+2530%） ： Integrates advanced telemetry GPS fleet tracking automated lubrication systems和remote performance analytics。

Optional Features： Magnetic separator，， dust suppression cannon，， hydraulic side conveyor for reject material extra lighting packages。

Service Packages：
Bronze （Basic）： Scheduled maintenance parts supply。
Silver （Recommended）： Scheduled maintenance priority parts dispatch dedicated technical support。
Gold （Comprehensive）： Fullcostperton contract covering all parts（excluding wear consumables） labor scheduled/unscheduled maintenance。

Financing Options Available through partners include equipment leasing longterm rental with purchase option和traditional capital loan structures tailored for CAPEX cycles。

8 FAQ

Q What is the lead time from order confirmation delivery？
A For standard models lead time is typically weeks subject factory scheduling Custom configurations may require additional time。

Q Are these plants compatible with existing ancillary equipment like excavators loaders？
A Yes They are designed integrate with standard industry loading工具and stockpiling conveyors Control systems can often be adapted interface with existing site equipment。

Q How does implementation affect my current operational workflow？
A Implementation includes site planning assistance operator training We design transition plan minimize disruption often involving phased commissioning over days。

Q What commercial terms are standard？
A We offer FOB factory delivered pricing Terms are typically % deposit upon order % prior shipment Balance due upon Bill Lading presentation。

Q Can you provide documented performance data specific my material type？
A Yes Our engineering team can provide test reports或reference case studies from similar applications using samples或your provided material specifications validate expected performance metrics。