1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and engineering contractors, inefficient bulk material processing directly impacts profitability. Common challenges include:
High Downtime for Maintenance: Frequent liner changes and component wear in abrasive environments halt production for days.
Inconsistent Product Gradation: Unreliable screening leads to offspec product, causing recrushing cycles and wasted energy.
Excessive Energy Consumption: Older, nonoptimized crushing circuits consume disproportionate power per ton of output.
Rigid Plant Layouts: Fixed systems struggle to adapt to changing feed material or new project specifications, limiting operational flexibility.
Hidden Costs of Spare Parts: Reliance on nonstandard or quickly wearing components creates longterm inventory and cost burdens.

Is your operation facing rising costperton metrics? The solution lies in specifying modern, highefficiency crushing and screening equipment designed for bulk order procurement.

2. PRODUCT OVERVIEW

This product line encompasses a complete range of stationary and mobile primary, secondary, and tertiary crushing and screening plants for bulk order supply. Engineered for highvolume aggregate production, mining, and C&D recycling, the workflow is optimized for continuous operation:
1. Primary Reduction: Feed material is received and initially reduced by robust jaw or gyratory crushers.
2. Secondary/Tertiary Crushing & Screening: Material is conveyed through cone or impact crushers in closed circuit with screens to achieve precise size fractions.
3. Material Sorting & Stockpiling: Vibrating screens efficiently separate crushed material into specified grades for direct sale or further processing.

Application scope includes hard rock quarries, gravel pits, largescale construction projects, and mineral processing prebeneficiation. Limitations: Individual unit capacities must be matched to specific feed size and hardness; highly specialized applications like ultrafine grinding require additional circuit components.

3. CORE FEATURES

Patented Chamber Geometry | Technical Basis: Optimized kinematics & cavity profile | Operational Benefit: Increases throughput by up to 15% while reducing wear part stress | ROI Impact: Higher yield per operating hour extends liner life, lowering costperton

Modular Screen Media System | Technical Basis: Quicktensioning, sideplate design | Operational Benefit: Reduces screen deck changeout time from hours to under 30 minutes | ROI Impact: Minimizes production stoppages during product changeovers

Centralized Greasing & PLC Automation | Technical Basis: Automated lubrication circuits with realtime monitoring | Operational Benefit: Ensures bearing health and allows singlepoint control for crusher settings & diagnostics | ROI Impact: Prevents catastrophic bearing failure and reduces manual labor requirements

Hybrid Power Unit Options | Technical Basis: Dieselelectric drive with onboard genset | Operational Benefit: Enables full plant mobility with gridtie capability for fixed installations | ROI Impact: Cuts fuel consumption by up to 40% in grid mode and provides site flexibility

HighStrength Rolled Frame Construction | Technical Basis: Finite Element Analysis (FEA) designed frames using rolled steel plate | Operational Benefit: Provides exceptional durability under dynamic loads with reduced weight compared to cast frames | ROI Impact: Lowers transportation costs and extends structural lifespan under cyclical loading

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard | Our Crushing & Screening Solution | Advantage (% improvement) |
| : | : | : | : |
| Tons per Hour (TPH) per kW/h | Varies by model; baseline established from industry averages. Field data shows our optimized flow design reduces bottlenecks. Up to 12% improvement in specific energy consumption. |
| Wear Part Life (Abrasive Rock) Manganese jaw liners (Primary) ~80k tons Cone mantle/concave ~45k tons Advanced alloy compositions & even wear profiles extend service intervals. Up to 25% longer life demonstrated in independent testing. |
| Screen Cloth Change Time ~46 hours per deck Modular tensioning system eliminates traditional bolts & wedges. Reduction of up to 70% in downtime for media replacement. |
| Setup Time (Mobile Plant) 12 days with crane assistance Integrated hydraulic setting adjustment & folding conveyors. Fully operational in under 8 hours with minimal auxiliary equipment. |

5. TECHNICAL SPECIFICATIONS

Capacity/Rating: Configurable from 200 TPH to over 1,500 TPH stationary plants; mobile units from 150 TPH to 400 TPH.
Power Requirements: Primary crushers from 90 kW to 375 kW; full plant electrical demand typically ranges from 400 kVA to 1.2 MVA depending on configuration.
Material Specifications: Crusher jaws/cones constructed from highgrade forged steel; liners available in multiple manganese steel grades (14%, 18%, 22%) or composite alloys; screen boxes fabricated from abrasionresistant steel.
Physical Dimensions: Mobile trackmounted plants designed for standard transport width; stationary plant footprints are customized with modular stacking conveyors to minimize spatial requirements.
Environmental Operating Range: Standard operating temperature 20°C to +40°C; dust suppression systems standard; optional Arctic packages or hightemperature seals available.

6. APPLICATION SCENARIOS

Granite Quarry Expansion | Challenge: A large aggregate producer needed to increase output by 35% but faced space constraints and high energy costs on an outdated circuit.| Solution: Bulk order supply of a complete tertiary crushing and screening station featuring energyefficient cone crushers and multislope screens.| Results: Achieved target throughput within existing footprint while reducing power consumption by 18%. Consistent product cubicity improved asphalt mix quality.

LargeScale Infrastructure Project (Rail) Challenge:| A contractor required multiple identical, highly mobile plants capable of processing varying virgin rock & recycled concrete across six different sites over three years.| Solution:| Procurement of five identical trackmounted closedcircuit impactor/screen plants via a bulk order.| Results:| Standardization allowed for shared operator expertise, reduced spare parts inventory by 60%,and enabled rapid redeployment between sites,saving an estimated four weeks of setup time per move.

7.COMMERCIAL CONSIDERATIONS

Pricing Tiers: Volume discounts apply for orders of three or more primary units or complete plant packages.Customization levels (Standard,SiteAdapted,Fully Custom)affect lead timeand cost.
Optional Features: Advanced dust suppression fog cannons,tramp metal detection/autoreject systems,wash plants integration packages,and remote telemetry monitoring.
Service Packages: Tiered plans available:(1)Basic Warranty,(2)Planned Maintenance with guaranteed response,(3)FullService Contract covering wear parts,labor,and performance audits.
Financing Options: Equipment leasing capital expenditure solutions project financing through partners,and rentaltoown structures can be arrangedfor qualifying orders.

8.FAQ

Q:What level of ground preparation is required for these plants?
A.Trackmounted mobile units require minimal preparation.Stationary skidmounted or modular plants need a level compacted base.Foundation drawings are providedfor fixed installations.

Q.How does a bulk order affect delivery lead times?
A.Bulk ordersfor standard configurations typically secure prioritized production slots.Field data shows lead time reductionsof up to30%comparedto singleunit orders due tobatch manufacturing efficiencies.

Q.Are your crushers compatible with our existing conveying infrastructure?
A.Discharge heights conveyor widthsand capacities are specified during the quoting process.We engineer transfer points tomatch your current layout ensuringmaterial flow compatibility.

Q.What is the typical rampup timefor operator proficiency?
A.With standardized controls across the product line,your crew's learning curve is shortened.Field reports indicate full operational proficiencyis achieved within one weekof commissioning training.

Q.Do you provide performance guarantees?
A.Yes.Guaranteed minimum throughput capacityand maximum power consumption figuresare contractually providedbased on your specific feed material analysis.

Q.What are the payment termsfor a large capital order?
A.Structured milestone payments are standard typically involvinga deposit upon order commencement progress payments against factory acceptanceand balance upon deliveryTerms are detailedin commercial proposals

Q.Can we source wear parts locally after purchase?
A.We strongly recommend genuine OEM partsfor guaranteed performanceand warranty coverageHoweverdrawingsare availablefor local fabricationof certain nonproprietary componentslike chute liners