1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and contractors, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. Common challenges include:
Unscheduled Downtime: Component failures in critical crushers or screens halt entire production lines, costing thousands per hour in idle labor and delayed project timelines.
High Maintenance Costs: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
Inconsistent Product Gradation: Outofspec aggregate leads to product rejection, reprocessing costs, and damage to your reputation for quality.
Rising Energy Consumption: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
Rigid Plant Configuration: Fixed systems cannot adapt to changing feed material or product requirements, limiting operational flexibility.

Is your current equipment contributing to these problems? What would a 1520% improvement in overall plant availability mean for your annual throughput?

2. PRODUCT OVERVIEW

Our core offering is a comprehensive range of stationary, modular, and trackmounted crushing and screening equipment, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:

1. Primary Crushing: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. Primary Screening & Conveying: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. Secondary/Tertiary Crushing: Cone or impact crushers further refine the material to the target particle size.
4. Final Screening & Sorting: Multideck vibrating screens accurately separate the crushed material into specified product fractions (e.g., aggregates, chips, sand).
5. Stockpiling & ReCirculation: Onspec product is conveyed to stockpiles; oversize material is automatically recirculated back into the circuit.

Application Scope: Ideal for largescale quarrying, mining preconcentration, construction & demolition recycling, and aggregate production plants processing hard rock (granite, basalt) and abrasive materials.

Limitations: Not designed for ultrafine grinding (sub5mm) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.

3. CORE FEATURES

Patented Chamber Geometry | Technical Basis: Optimized nip angle and crushing cavity profile | Operational Benefit: Increases firstpass reduction ratio, reducing load on secondary crushers and minimizing recirculating load | ROI Impact: Field data shows up to 8% higher throughput with same power input.

Modular Frame Design | Technical Basis: Bolttogether, highstrength steel sections with precisionmachined interfaces | Operational Benefit: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | ROI Impact: Reduces plant commissioning time by an estimated 30%, accelerating revenue generation.

Centralized Greasing & Condition Monitoring | Technical Basis: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | Operational Benefit: Ensures optimal bearing health, extends service intervals by up to 25%, and provides early failure warning | ROI Impact: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.

Hybrid Drive System Options | Technical Basis: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | Operational Benefit: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | ROI Impact: Industry testing demonstrates up to 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.

HighStrength Screen Media Systems | Technical Basis: Interchangeable polyurethane, rubber, or woven wire panels with tensioning systems | Operational Benefit: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 hours) | ROI Impact: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.

Intelligent Process Control (IPC) Integration | Technical Basis: PLCbased system with feed rate/weight detection and crusher load management algorithms | Operational Benefit: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | ROI Impact: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | Our Crushing & Screening Solution Documented Advantage |
| : | : | : |
| Crusher Wear Part Life (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% longer life |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| Energy Consumption per Ton Processed |
| Baseline = 100% |
| Average reduction to ~9092% of baseline |
| 810% improvement |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Configurable from 200 TPH modular plants to 1,500+ TPH stationary installations.
Primary Crusher Options: Jaw Crushers (900x1200mm to 1500x2000mm feed opening); Gyratory Crushers (42” – 60”).
Power Requirements: Plantwide demand from 300 kVA (modular) to 1500+ kVA (large stationary plant). Hybrid genset options from 500 kVA.
Material Specifications: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
Physical Dimensions (Example Modular Jaw Plant): Approx. L20m x W4m x H5.5m (transport configuration).
Environmental Operating Range: Designed for ambient temperatures from 25°C to +45°C; dustproofed electrical components to IP65 standard; optional Arctic packages available.

6. APPLICATION SCENARIOS

Granite Quarry Expansion Project

Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.

C&D Recycling Contractor

Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (wood, plastics), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.

7. COMMERCIAL CONSIDERATIONS

Our pricing structure is based on a modular system allowing you to scale investment according to current needs:

Tier I – Core Equipment Package: Includes primary crusher module(s), primary screen module(s), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(s), final sizing screens(s), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).

Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits

Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts

Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning

8.FAQ

Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations

Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation

Q What typical lead time delivery?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation

Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan

Q What warranty coverage provided?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement

Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request