Crusher Tower Vans by ELRUS Aggregate Systems: Revolutionizing Portable Crushing Efficiency
In the demanding world of aggregate processing and mining, maximizing uptime and minimizing setup/teardown times are critical factors impacting profitability and project timelines. Traditional portable crushing plants often involve complex logistics – transporting multiple trailers, managing extensive wiring and plumbing runs between components, and dedicating significant labor hours to assembly before production can even begin.
ELRUS Aggregate Systems directly addresses these challenges with its innovative Crusher Tower Vans. More than just a support structure, these purpose-built units represent a paradigm shift towards true plug-and-play portability for crushing spreads.
The Core Concept: Integration is Key
The ELRUS Crusher Tower Van isn’t an afterthought; it’s an engineered system designed from the ground up to integrate seamlessly with primary crushers like jaw crushers or primary impactors, feeders (such as heavy-duty vibrating grizzly feeders – VGF), and associated conveyors.
Advantages Driving Adoption:
1. Radical Reduction in Setup Time: This is arguably the most significant benefit. Instead of erecting separate support structures and running hundreds of feet of cables and hydraulic hoses between trailers or modules on-site, the Crusher Tower Van arrives pre-integrated.
Pre-Wired & Pre-Plumbed: Electrical cabinets for the crusher motor(s), feeder motor(s), lubrication systems (if applicable), lighting, and controls are mounted within the van structure during manufacturing. Hydraulic lines for crusher adjustments are also pre-installed.
Plug-and-Play Connectivity: On-site connection typically involves linking power cables from the generator van/trailer to designated points on the tower van and connecting relatively short hydraulic hoses directly from the van to crusher adjustment cylinders or tramp release systems.
Result: Setup times can be reduced by 50% or more compared to traditional multi-trailer setups.
2. Enhanced Safety: Safety is engineered into the design:
Integrated Access: Stairs with platforms provide safe access to all critical service points on both sides of the crusher – motor ends, discharge areas, feeder mechanisms – without requiring separate scaffolding or lifts.
Comprehensive Guarding: Walkways are fully guarded with handrails; critical pinch points around driveshafts and moving parts are protected before the unit even leaves the factory.
Centralized Control Panels: Electrical controls are housed within protected cabinets inside
Leave a Reply