Certified Crushing And Screening Equipment Factory Price
Certified Crushing And Screening Equipment Factory Price
1. PAINPOINT DRIVEN OPENING
Your aggregate production line faces three persistent operational challenges: escalating wear costs from abrasive feed materials, unplanned downtime due to component failure, and inconsistent product gradation that triggers contract penalties. Industry data indicates that poorly matched crushing circuits can increase operating costs by 18–25% per ton, while unscheduled maintenance events cost an average of $4,200 per hour in lost production. Are your current equipment specifications delivering the throughput and particle shape your downstream concrete or asphalt customers require? Can your plant maintain a consistent 90%+ availability rate across a 2,000hour operating season without major rebuilds? If your answer to either question is uncertain, a certified crushing and screening solution built to factory specifications may resolve these cost and reliability gaps.
2. PRODUCT OVERVIEW
This certified crushing and screening equipment is a modular, multistage processing system designed for mediumtohigh capacity aggregate production. The equipment integrates a primary jaw crusher, secondary cone or impact crusher, and a multideck vibrating screen into a single, transportable plant configuration.
Operational Workflow:
1. Feed Loading: Raw material (0–600 mm) is loaded into the vibrating grizzly feeder, which removes fines (< 40 mm) to bypass the primary crusher.
2. Primary Crushing: Material passes through the jaw crusher, reducing it to 100–200 mm with a controlled reduction ratio of 4:1.
3. Secondary Crushing & Screening: Conveyed to the cone crusher (for hard rock) or impact crusher (for softer, less abrasive material) for final reduction to 0–40 mm.
4. Classification: The vibrating screen separates material into three product fractions (e.g., 0–5 mm, 5–20 mm, 20–40 mm) with oversize material recirculated to the secondary crusher.
5. Stockpiling: Finished products are discharged via radial stackers or conveyors for direct truck loading.
Application Scope: Hard rock (granite, basalt), limestone, gravel, and recycled concrete. Limitations: Not designed for sticky clay materials (>15% moisture content) or highly abrasive ores exceeding 400 MPa compressive strength without specialized wear liners.
3. CORE FEATURES
HeavyDuty Welded Frame | Technical Basis: Finite element analysis (FEA) optimized stress distribution | Operational Benefit: Frame resists torsional deflection under full load, maintaining alignment of eccentric shafts and bearings | ROI Impact: Reduces structural repair costs by 30% over 5year lifecycle
Hydraulic CSS Adjustment | Technical Basis: Closedside setting (CSS) adjusted via hydraulic cylinders with position feedback sensors | Operational Benefit: Your operators can change product size in under 3 minutes without manual shim replacement | ROI Impact: Increases uptime by 4–6 hours per month during product changeovers
HighStroke Inclined Screen | Technical Basis: 8 mm stroke amplitude at 850 RPM with adjustable angle (15–25 degrees) | Operational Benefit: Achieves 95% screening efficiency at rated capacity, reducing recirculation load | ROI Impact: Lowers energy consumption per ton by 12% compared to lowstroke designs
WearLined Feed Hopper | Technical Basis: 12 mm AR400 steel with replaceable boltin liners | Operational Benefit: Extends hopper service life to 8,000+ operating hours before liner replacement | ROI Impact: Reduces annual maintenance material costs by $3,500–$5,000
Integrated Dust Suppression System | Technical Basis: Water spray nozzles at crusher discharge and screen feed points, controlled by flow meters | Operational Benefit: Meets OSHA PEL standards for respirable crystalline silica without external dust collectors | ROI Impact: Avoids potential fines of $12,000–$70,000 per violation
PLCBased Control System | Technical Basis: AllenBradley CompactLogix with HMI touchscreen | Operational Benefit: Monitors motor amps, bearing temperatures, and belt speeds in real time; autostops on overload | ROI Impact: Prevents catastrophic bearing failure, saving $8,000–$15,000 per incident
Modular Transport Design | Technical Basis: Plant splits into 3 transportable modules (feeder/jaw, cone/screen, conveyors) | Operational Benefit: Your crew can relocate the plant in 2 days using standard flatbed trailers | ROI Impact: Reduces site mobilization costs by 40% versus nonmodular competitors
4. COMPETITIVE ADVANTAGES
| Performance Metric | Industry Standard | Certified Solution | Advantage (% improvement) |
| : | : | : | : |
| Throughput (tph) – hard granite | 250 tph | 320 tph | 28% higher |
| CSS adjustment time | 15 minutes (manual) | 3 minutes (hydraulic) | 80% faster |
| Bearing life (hours) | 4,000 hours | 6,500 hours | 62.5% longer |
| Screen efficiency (%) | 88% | 95% | 8% higher |
| Fuel consumption (gal/hr) – diesel | 18 gal/hr | 14 gal/hr | 22% lower |
| Warranty period (years) | 1 year | 3 years | 200% longer |
| Firstyear unscheduled downtime | 120 hours | 45 hours | 62.5% less |
5. TECHNICAL SPECIFICATIONS
| Parameter | Value |
| : | : |
| Model | CCS320 (Certified Crushing & Screening) |
| Feed Opening (Jaw) | 1,100 mm x 750 mm |
| Crusher Speed (Jaw) | 300 RPM |
| Crusher Speed (Cone) | 650 RPM |
| Screen Decks | 2 (top: 20 mm mesh, bottom: 5 mm mesh) |
| Screen Area | 6.0 m² per deck |
| Motor Power (Jaw) | 110 kW (150 HP) |
| Motor Power (Cone) | 160 kW (215 HP) |
| Motor Power (Screen) | 22 kW (30 HP) |
| Total Installed Power | 292 kW (395 HP) |
| Operating Weight | 42,000 kg (92,600 lbs) |
| Transport Dimensions (per module) | 12.5 m x 2.8 m x 3.2 m |
| Operating Temperature Range | 20°C to +45°C |
| Max Feed Size | 600 mm |
| Product Range | 0–5 mm, 5–20 mm, 20–40 mm |
| Hydraulic System Pressure | 180 bar |
6. APPLICATION SCENARIOS
Highway Base Course Aggregate | Challenge: A contractor in Texas needed 200,000 tons of 20–40 mm base course meeting TxDOT Grade 2 specifications, with less than 8% fines passing 75 microns. Previous equipment produced 12% fines, requiring costly washing. | Solution: Deployed the certified crushing and screening plant with hydraulic CSS set to 28 mm and screen angle at 20 degrees. | Results: Fines content reduced to 6.5%, eliminating washing costs of $1.80/ton. Throughput averaged 310 tph over 650 operating hours. Total savings: $360,000.
Recycled Concrete Processing | Challenge: A demolition contractor in Chicago processed 50,000 tons of reinforced concrete with rebar content causing frequent belt damage and crusher blockages. | Solution: Installed the certified plant with a magnetic separator on the discharge conveyor and a rebar removal grate on the feeder. | Results: Rebar removal efficiency reached 98%. Crusher blockages dropped from 3 per shift to 1 per week. Belt replacement costs reduced by $14,000 annually.
Limestone Quarry Expansion | Challenge: A quarry in Missouri needed to increase production from 400,000 to 600,000 tons per year without expanding the pit footprint. | Solution: Replaced an older jaw/cone circuit with the certified plant, adding a prescreen bypass to remove natural fines. | Results: Annual production reached 620,000 tons in the first year. Energy consumption per ton fell from 0.85 kWh/ton to 0.62 kWh/ton, saving $28,000 in electricity costs.
7. COMMERCIAL CONSIDERATIONS
Equipment Pricing Tiers (FOB Factory, USD):
- Base Configuration (Jaw + Screen only): $245,000 – suitable for primary crushing only
- Standard Configuration (Jaw + Cone + Screen): $485,000 – recommended for hard rock applications
- Premium Configuration (Jaw + Impact Crusher + Screen + Dust Suppression): $535,000 – for limestone and recycled materials
- Wireless remote control package: $8,500
- Extended wear liner kit (AR500): $12,000
- 50 kW generator set for offgrid operation: $18,000
- Belt scale with totalizer: $4,200
- Basic (1 year): Includes warranty, remote diagnostics, and 2 onsite inspections – $9,500
- Standard (3 years): Includes Basic plus all scheduled maintenance parts (filters, belts, liners) – $38,000
- Premium (5 years): Includes Standard plus full rebuild of crusher at 4,000 hours – $72,000
- 10% down, 60month leasetoown at 6.5% APR (approved credit)
- 20% down, 36month installment plan at 4.9% APR
- Seasonal payment deferral (no payments during December–February)
Optional Features:
Service Packages:
Financing Options:
8. FAQ
Q: Can this equipment process basalt with 300 MPa compressive strength?
A: Yes, with the standard cone crusher configuration and AR500 wear liners. Field data from a California quarry shows 280 tph throughput on basalt with 0.45 kg/ton liner wear rate.
Q: What is the typical delivery lead time from factory?
A: Standard configurations ship within 8–10 weeks from order confirmation. Custom configurations (e.g., special voltage motors) require 12–14 weeks.
Q: Does the factory price include installation supervision?
A: No, installation supervision is included in the Basic service package ($9,500) or can be purchased separately at $1,200 per day plus travel expenses.
Q: How does the hydraulic CSS system maintain accuracy over time?
A: The system uses a linear position transducer with 0.1 mm resolution. Calibration is performed every 500 hours via the HMI; drift is less than 0.5 mm over 2,000 hours.
Q: What is the maximum recirculation load the screen can handle?
A: The screen is designed for up to 40% recirculation load. Above 40%, we recommend adding a secondary screen module to maintain 95% efficiency.
Q: Are spare parts available for nextday delivery?
A: Yes, we maintain a regional warehouse network in Chicago, Houston, and Atlanta. Over 95% of wear parts ship within 24 hours. Crusher main shafts and eccentric assemblies require 5–7 days.
Q: What financing options are available for international buyers?
A: We offer letters of credit (L/C at sight) and export credit insurance for qualified buyers in 30+ countries. Minimum down payment for international orders is 30%.