1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your aggregate or mining profit margins? Primary crushing is a critical bottleneck, and equipment failure here cascades through your entire processing line. Consider these common challenges:
Unscheduled Downtime: Premature wear on crusher jaws and bearings leads to catastrophic failure, halting production for days and incurring significant labor and parts costs.
High PerTon Operating Costs: Frequent component replacement, excessive energy consumption per tonne crushed, and high maintenance labor hours directly reduce your bottom line.
Inconsistent Output & Product Quality: Worn or poorly designed jaw profiles cause feed material to slab or produce excessive fines, failing to meet spec and creating downstream processing issues.
Limited Feed Flexibility: Inability to handle a varied feed size or occasional tramp material without stalling or causing damage, reducing overall plant flexibility.

Is your primary crusher a constant source of cost and concern? It’s time to evaluate a solution engineered for total cost of ownership.

2. PRODUCT OVERVIEW

The Bespoke JC5000 is a heavyduty, singletoggle jaw crusher designed for highcapacity primary crushing in quarrying, mining, and demolition recycling applications. Its robust design focuses on delivering consistent performance with minimized operational expense.

Operational Workflow:
1. Feed Intake: Large runofmine or blasted feed (up to 1300mm) is directed into the deep, nonchoking crushing chamber.
2. Crushing Action: A highinertia flywheel and an aggressive elliptical jaw motion apply intense compressive force to the material against the fixed jaw plate.
3. Discharge & Clearance: Crushed material exits at the bottom with a consistent discharge setting, aided by a hydraulic toggle tensioning and adjustment system for quick product size changes.

Application Scope: Ideal for hard rock (granite, basalt), abrasive ores, and reinforced concrete. Suited for stationary plants or large mobile tracked setups.
Limitations: Not designed for sticky, clayrich materials without prescreening; requires professional installation on a engineered substructure.

3. CORE FEATURES

Hydroset CSS Adjustment | Technical Basis: Hydraulic ram behind the toggle plate | Operational Benefit: Closedside setting (CSS) adjustments can be made in minutes under load, without stopping the crusher. | ROI Impact: Reduces downtime for product changes by up to 80%, increasing plant utilization.

HeavyDuty Roller Bearing Design | Technical Basis: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Operational Benefit: Higher load capacity and longer service life compared to bronze bushings; runs cooler with lower friction. | ROI Impact: Extends bearing service intervals by 23x, lowering parts inventory costs and unplanned failure risk.

Optimized Crushing Chamber Geometry | Technical Basis: Finite Element Analysis (FEA)designed chamber profile with steep nip angle | Operational Benefit: Promotes deep drawing of feed material, reduces bridging, and increases throughput capacity per unit of energy consumed. | ROI Impact: Field data shows a 1218% improvement in tonnes per hour (tph) at equivalent power draw versus previous generation designs.

BoltOn Wear Parts System | Technical Basis: Modular jaw plates with mechanically locked wedges | Operational Benefit: Safe, toolchangeable wear parts without welding; reversible jaws maximize metal utilization. | ROI Impact: Cuts jaw plate changeout time by over 50% and extends liner life by up to 30%, directly reducing labor and consumable costs.

Integrated Dust Suppression & Sealing | Technical Basis: Labyrinth seals with positivepressure grease purging points at all bearing locations | Operational Benefit: Effectively excludes dust and contaminants from critical bearing assemblies. | ROI Impact: Proven to be the primary factor in achieving documented bearing service life exceeding 25,000 hours in abrasive environments.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Comparable Class) | Bespoke JC5000 Solution | Advantage (% Improvement) |
| : | : | : | : |
| Availability / Uptime| ~92% (scheduled & unscheduled stops) | Industry testing demonstrates >96% availability| +4% (+430 hrs annual production) |
| Wear Part Cost/Tonne| Baseline (100%)| Reduced consumption via geometry & metallurgy| 25% to 35% |
| Energy Efficiency (kWh/tonne)| Baseline (100%)| Optimized kinematics & chamber design| 10% to 15% |
| Maintenance Labor Hours/Year| ~250 hours (estimates) | Simplified access & bolton components| 40% (~100 hours saved) |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Up to 1,750 tonnes per hour (dependent on feed material and closedside setting).
Feed Opening: 1300mm x 1000mm (51" x 40").
Power Requirement: 200 kW (270 HP) electric drive standard; configured for direct coupling to industrystandard motors.
Material Specifications: Highstrength fabricated steel frame; Manganese steel jaw plates (14%18% optional); Forged alloy steel eccentric shaft.
Physical Dimensions (LxWxH): Approx. 4.5m x 3.8m x 3.6m (installation footprint).
Operating Weight: ~62,000 kg.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; protection systems available for extreme dust or humidity.

6. APPLICATION SCENARIOS

Granite Quarry Expansion Project

Challenge: A major quarry needed higher primary throughput but faced space constraints preventing a parallel crushing line setup.
Solution: Replacement of two older jaw crushers with a single Bespoke JC5000 Jaw Crusher fitted with premium abrasionresistant jaws.
Results: Achieved required tonnage increase within the same footprint while reducing energy costs by an estimated $25k annually due to higher efficiency of one modern unit versus two older units.

Iron Ore Processing Plant Modernization

Challenge: Chronic downtime from premature bearing failures in an extremely abrasive environment led to unpredictable production shortfalls.
Solution: Installation of the Bespoke JC5000 Jaw Crusher specifically for its sealed roller bearing design integrated with an automated grease management system.
Results: Bearing service life extended from an average of 8 months to over 36 months postinstallation—a key factor in helping the plant exceed its annual availability target by over three percentage points.

7. COMMERCIAL CONSIDERATIONS

The investment in a Bespoke JC5000 Jaw Crusher is structured around providing predictable total cost ownership.

Base Equipment Pricing Tier: Includes core crusher assembly with standard motor mounts,vbelts drives,and basic instrumentation.Consult factory for current pricing aligned with regional markets.
Optional Features & Packages:

Performance Package: Includes hydraulic setting adjustment,wedge release system,and advanced motor starter/controls package.
Durability Package: Upgraded metallurgy jaw plates,customized liner profiles,and enhanced sealing kits for severeservice applications.
Monitoring Package: Integrated vibration sensors,temperature probes,and remote telemetry gateway for predictive maintenance data flow.

Service Agreements:

Platinum Support: Comprehensive annual inspection,predictive maintenance services,and priority parts dispatch with guaranteed response times.
Gold Support: Scheduled inspection servicesand discounted parts pricing.

Financing Options are available through our partners including equipment leasing structures tailoredto capital expenditure cyclesand project financing modelsfor largescale greenfield developments.

FAQ

Q1 Is the Bespoke JC5000 compatible with my existing plant infrastructure?
A1 The JC5000 is designedto interfacewith standard heavyduty feeders conveyorsand support structures.Detailed foundation drawingsand interface specificationsare providedfor engineering reviewby your contractorsto ensure compatibility.

Q2 What is the expected impacton my operational staffing?
A2 Your operators will benefitfrom simplified daily checksand much faster product size adjustments.Routine maintenance tasksrequire fewer manhoursdue tooverengineered access pointsandthe bolton wear part systemreducing complexity.

Q3 How doesyour pricing modelcompareto totalcostof ownership(TCO)?
A3 Our commercial proposalincludesa detailed TCO projectioncontrastingthe initial capital outlayagainstprojected savingsin energyconsumptionwear partsandmaintenance laborovera standardfiveyearperiod.This providesa clear financial picturefor your evaluation.

Q4 What lead timescan we expectfor deliveryand commissioning?
A4 Standard lead timesvarybasedon configurationandglobal supply chain conditions.Upon order confirmationyou will receivea project planwith key milestonesincludingfactory acceptance testingdeliveryandsupervised commissioningby our field engineers

Q5 Are performance guaranteesoffered?
A5 Yeswe provideguaranteed performance figuresfor capacitypower consumptionandwear part lifewhen processingagreedupon reference materialsunder defined operating conditionsThese are detailedin our commercial contract

Q6 Can you assistwith wear part logisticsandreplacement planning?
A6 We recommendour planned service agreementswhich includeconsumables forecastingbasedonyour specificproduction dataThis ensurescorrectpartsare availablewhen neededminimizing inventory carryingcostsfor you

Q7 What trainingis providedfor our maintenance team?
A7 Comprehensive trainingis includedcoveringoperationdaily safety checksroutine maintenance proceduresandwear part replacementThis is conductedboth duringcommissioningandonsiteas required