Wholesale Slag Crusher Plant Specification

وصف قصير:

1. PAINPOINT DRIVEN OPENING Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. خذ بعين الاعتبار هذه العقبات التشغيلية الشائعة: ارتداء سابق لأوانه & التوقف غير المخطط له: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component…

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تفاصيل المنتج

علامات المنتج

1. فتحة مدفوعة بنقطة الألم

Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. خذ بعين الاعتبار هذه العقبات التشغيلية الشائعة:

ارتداء سابق لأوانه & التوقف غير المخطط له: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component replacement and costly, unscheduled production stops.
إنتاجية غير متناسقة & جودة المنتج: Fluctuations in slag feed size and hardness can choke conventional plants, causing output volatility and an unreliable final aggregate gradation that fails to meet specification.
التشغيلية العالية & تكاليف الصيانة: الاستهلاك المفرط للطاقة لكل طن معالج, combined with laborintensive maintenance routines for liner changes and clearance adjustments, يؤدي إلى تآكل هوامش الربح.
فضاء & قيود التنقل: Fixed crushing installations lack flexibility for multisite projects or evolving yard layouts, locking you into a single, في كثير من الأحيان غير فعالة, تدفق المواد.

Is your current setup delivering the consistent tonnage, جودة المنتج, and costperton metrics required to stay competitive? The solution lies in a purposeengineered system designed from the ground up for the unique demands of slag reduction.

2. نظرة عامة على المنتج

The Wholesale Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of blast furnace (فرنك بلجيكي) الخبث, سرقة السكتة الدماغية, والخبث غير الحديدية. يتحول بشكل كبير, تغذية الخبث غير النظامية (often up to 1m in size) إلى مجاميع متدرجة بدقة لاستخدامها في البناء, إضافات الأسمنت, أو المواد الأساسية للطرق.

سير العمل التشغيلي:
1. التخفيض الأولي: Dumpfed or loaderfed slag is introduced into a robust primary jaw crusher or impactor, breaking down large lumps to a manageable size.
2. الفحص المسبق & تجاوز: A grizzly or scalping screen removes fine material (030مم) prior to secondary crushing, boosting overall plant efficiency and reducing crusher wear.
3. سحق الثانوية & تشكيل: The precrushed material is conveyed to a secondary cone crusher or impact crusher for further size reduction and cubical product shaping.
4. الفحص النهائي & تصنيف: Material is screened into multiple specified fractions (على سبيل المثال, 05مم, 510مم, 1020مم) via highcapacity vibrating screens.
5. التخزين & إعادة التدوير: يتم نقل المواد حسب المواصفات إلى المخزونات. Oversize material is automatically recirculated back into the secondary crusher circuit.

نطاق التطبيق: مثالية لمصانع الصلب المتكاملة, مقاولو معالجة الخبث المستقلين, and largescale construction material producers handling between 50600 طن في الساعة.

القيود: Not designed for primary rock mining operations with higher compressive strengths (>250 MPa) or for processing wet, sticky materials without prior drying or specific feeder modifications.

3. الميزات الأساسية

HeavyDuty Primary Breaker | الأساس الفني: Reinforced manganese steel jaws/impactor bars with optimal nip angle | المنفعة التشغيلية: Sustained performance under high shock loads from large,dense slag pieces; reduces bridging and feed issues | تأثير عائد الاستثمار: Extended service life reduces liner change frequency by an estimated 3040%, خفض مخزون قطع الغيار وتكاليف العمالة.

AbrasionResistant Circuit Design | الأساس الفني: Strategic use of wearresistant liners in hoppers, يقع,and conveyor transfer points; hardened alloy blow bars/cones | المنفعة التشغيلية: Maintains material flow integrity and protects critical components from accelerated degradation | تأثير عائد الاستثمار: Minimizes maintenance downtime and replacement part expenditure,directly improving plant availability.

Intelligent Discharge System | الأساس الفني: Hydraulic or mechanical adjustment of crusher discharge setting with centralised control | المنفعة التشغيلية: Allows operators to finetune final product size in minutes without stopping the plant,in response to changing feed or product demands | تأثير عائد الاستثمار: Enables rapid product switching to capture premium market prices,maximising revenue from processed slag.

فصل المعادن المتكامل | الأساس الفني: Overbelt magnetic separators installed at key transfer points postcrushing | المنفعة التشغيلية: Automatically extracts residual ferrous metal (حديد متشرد) from the aggregate stream,purging contaminants that damage downstream equipment | تأثير عائد الاستثمار: Protects conveyors and final product purity,increasing product value and eliminating manual recovery labor.

Centralised Greasing & يراقب | الأساس الفني: Automated lubrication systems for all major bearing points with lowlevel alerts | المنفعة التشغيلية: Ensures optimal bearing health under highdust conditions; reduces manual lubrication tasks and associated risks | تأثير عائد الاستثمار: يمنع فشل تحمل الكارثية,السبب الرئيسي لفترات التوقف الطويلة غير المخطط لها,and reduces routine maintenance manhours.

4. المزايا التنافسية

5. المواصفات الفنية

نطاق السعة: قابلة للتكوين من 50 الهيدروكربونات النفطية إلى 600 TPH nominal throughput of BF Slag (الكثافة الظاهرية ~ 1.6 طن/م3).
متطلبات الطاقة: إجمالي الحمل المتصل عادة بين 150 كيلوواط 800 كيلوواط اعتمادا على التكوين; designed for 400V/50Hz or other industrial standards.
مواصفات المواد: مصنوعة من الفولاذ الهيكلي S355JR; critical wear components in Mn18Cr2 / T500 / AR400+ plate as applicable.
خيارات الكسارة الأولية: لعن الفك (Feed size up to ~1000mm) أو كسارة الصدم الأولية.
خيارات كسارة الثانوية: كسارة مخروطية هيدروليكية (for harder slags) or Secondary Impact Crusher (for cubical shaping).
Plant Dimensions: Variable based on capacity; typical footprint range from 15m x 25m up to 30m x 50m for full circuit with stockpile conveyors.
نطاق التشغيل البيئي: مصمم لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية; نظام إخماد الغبار متوافق مع معايير انبعاث الجسيمات المحلية.

6. سيناريوهات التطبيق

Integrated Steel Mill – Slag Valorization

تحدي: A major steel producer was landfilling converter slag at significant cost while purchasing road base material externally.Slag hardness variability caused excessive wear in their existing crushers.
حل: Implementation of a turnkey Wholesale Slag Crusher Plant featuring a primary impactor with hydraulic adjustment and highwear resistance alloys,followed by a secondary cone crusher for precise control.
نتائج:The plant now processes over 250 TPH of steel slag.Aggregate meets national road authority specifications,yielding over $1.2M annual revenue while eliminating $250k in landfill fees.Wear part life increased by over 80%.

Construction Materials Contractor – MultiSite Operations

تحدي:A contractor winning bids across multiple demolition sites needed mobile processing but required higher capacityand durability than standard portable rock plants could offer against reinforced concreteand demolition debris containing metallic waste.
حل:A semimobile Wholesale Slag Crusher Plant skidmounted configurationwith integral magnetic separationand heavyduty prescreening.Deployed across three major urban renewal projects over two years.
نتائج:The plant achieved consistent throughput of180 TPH on mixed demolition materials.Product quality met strict recycling aggregate specs.Residual metal recovery provided additional scrap revenue.Plant relocation between sites was completed within one week per move,maximizing equipment utilization.

7. الاعتبارات التجارية

Our Wholesale Slag Crusher Plants are offered in tiered configurations:

Standard Duty Package: للتناسق,fairly abrasive slags.Includes core crushing,الفحص,and basic conveying.Capacities up to150TPH.Idealfor predictable operations focused on capex minimization.
Heavy Duty Package (مُستَحسَن):For highly abrasive,variable composition slags.Includes upgraded wear packages,magnetic separatorsat all stages,and automated lubrication.Capacities150–400TPH.Maximizes uptimeand total costofownership value.
باقة تسليم المفتاح المتميزة: Includes full electrical control housewith PLC automation,dust suppression/filtration systems,and extended commissioning support.For capacities exceeding400TPHor fully automated facilities requiring minimal operator intervention.

Optional features include telescopic radial stackers,wash systemsfor fines recovery,and remote monitoring telematics.Service packages rangefrom annual inspection plans tooffsite rotor/cap rebuild servicesand guaranteed spare parts availability.Financing options including equipment leasingand projectbased financing solutions are availableto assistwith capital expenditure planning. Wholesale Slag Crusher Plant Specification

8. التعليمات

س1:What levelof preparationis requiredfor incoming slug feed?
أ:The plantis designedto handlerunofmill(RoM)slag directfromthe pitor stockpile.Optimal performance assumesfeed sizewithin themaximum dimensionspecifiedfortheprimarycrusheravoidanceof excessive"الغرامات"below30mmloadingthe primary chamberis beneficialbut not mandatorydue toprescreenintegration

Q2:Canyourplantbe integratedintoourexistingmaterialhandlingconveyorsystem?
A Yes Engineeringreviewsofyourcurrentlayoutare standard OurcontrolscanbeinterfacedwithmasterPLCsystems Conveyordischargeheightsandratesareconfiguredtomatchyourupstreamordownstreamequipment

س3:Whatisthetypicalinstallationandcommissioningtimeline?
A Foraskid mountedorsemi mobileplant onsitecommissioningtakesapproximately twotothreeweeksfollowingfoundationpreparation Fixedplantsrequiremoreextensivecivilworkswithtypicaltimelinesof eighttotwelveweeksfromgroundbreakingtofulloperation Wholesale Slag Crusher Plant Specification

س 4:Doyouprovidewearpartconsumablesguarantees?
A Wearpartperformanceisdirectlylinkedtofeedmaterialcharacteristics Weofferperformancebasedguaranteesontonnageprocessedperwearpartsetbackedbyourmaterialsscience laboratoryanalysisofyourspecificslag sample

س5:ما هو التدريب المقدم للمشغلين وموظفي الصيانة لدينا?
A Comprehensiveonsitetrainingisprovidedduringcommissioningcoveringnormaloperation startupshutdowns routine maintenancechecksandsafetyprocedures Detailedmanualsandschematicare suppliedindigitalformat

س6:Arethereoptionsfordustcontroltomeetstrictenvironmentalregulations?
A Standardplantsincludeintegratedwaterspraysystemsattransferpoints Forstricterrequirements wecanintegratebaghousefilterdustcollectionsystemsorprovideengineeringfortheirretrofit

Q7 Howdoesthepricingmodelworkforoptionalfeaturesorservicepackages?
A Baseplantpricingisclear Equipmentoptionsarepricedàlacarte Servicepackagesaretypicallyannualsubscriptionsbasedonanticipatedoperatinghours Allcommercialtermsaredetailedinproposalpriortoanycommitment