الجملة معدات التكسير والغربلة موك
1. فتحة مدفوعة بنقطة الألم
تؤدي تكاليف التشغيل المتصاعدة وفترات التوقف غير المتوقعة إلى تآكل هوامش مشروعك? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. النظر في هذه السيناريوهات الشائعة:
تكاليف صيانة عالية & التوقف غير المقرر: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
تدفق المواد غير الفعال & الاختناقات: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Inconsistent Final Product Specification: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & تكاليف العمالة: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
التآكل السريع في التطبيقات الكاشطة: The financial burden of constantly replacing liners, شاشات, and wear parts in highabrasion environments can be staggering.
إذا كانت هذه القضايا تبدو مألوفة, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.
2. نظرة عامة على المنتج
يشمل خط الإنتاج هذا كاملاً, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, التعدين المسبق, و ج&د- إعادة التدوير. تم تصميم سير العمل التشغيلي للمعالجة المستمرة للمواد:
1. تخفيض الحجم الأساسي: Raw feed material is reduced by a primary crusher (على سبيل المثال, الفك أو الدوران) إلى حجم قابل للنقل.
2. الفحص المسبق & التوجيه: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. سحق الثانوي / الثالث: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. التحجيم النهائي & التخزين: Multiple deck screens precisely sort crushed material into specified grades, which are then conveyed to designated stockpiles.
نطاق التطبيق: مثالية للمحاجر ذات الحمولة العالية, largescale mining precrushing, ومشاريع البنية التحتية الكبرى التي تتطلب متسقة, spec aggregate.
القيود: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.
3. الميزات الأساسية
نظام التحكم الذكي في العمليات | الأساس الفني: التشغيل الآلي القائم على PLC مع خوارزميات إدارة التحميل | المنفعة التشغيلية: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | تأثير عائد الاستثمار: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.
Unified Chassis Modular Design | الأساس الفني: تم تصميمه مسبقًا, bolttogether modules for crushers, شاشات, والناقلات | المنفعة التشغيلية: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | تأثير عائد الاستثمار: يخفض تكاليف العمالة التثبيت بمقدار يقدر 30% and minimizes revenue loss during plant repositioning.
توحيد المكونات الثقيلة | الأساس الفني: Common bearing housings, hydraulic components, and drive systems across multiple machine types | المنفعة التشغيلية: Simplifies maintenance training and reduces required spare parts inventory | تأثير عائد الاستثمار: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.
Advanced Wear Protection Layout | الأساس الفني: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | المنفعة التشغيلية: Extends service intervals for liners, قضبان النفخ, and screen media in abrasive applications | تأثير عائد الاستثمار: Directly reduces consumable parts cost per ton by up to 25%, بناء على البيانات الميدانية.
التشحيم المركزي & نظام التشحيم | الأساس الفني: آلي, programmable lubrication system with feed lines to critical bearing points | المنفعة التشغيلية: يضمن التشحيم الأمثل للمحمل دون تدخل يدوي, منع الفشل المبكر | تأثير عائد الاستثمار: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.
مشعب قمع الغبار المتكامل | الأساس الفني: Strategically placed spray nozzles powered by an onboard pump system | المنفعة التشغيلية: Effectively controls dust at transfer points without requiring extensive external infrastructure | تأثير عائد الاستثمار: Helps maintain regulatory compliance and improves site working conditions, avoiding potential fines.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة (متوسط) | Our Wholesale Crushing & حل الفرز | ميزة (% تحسين) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| إعداد النبات / Commissioning Time²| 1014 أيام| 68 أيام| 40% |
| Power Consumption per Ton Processed³| ~0.85 كيلووات ساعة/طن| ~0.72 kWh/t| 15% |
| ارتداء جزء من الحياة (الجرانيت الكاشطة)⁴| ~120k Tons (المنغنيز)| ~150k Tons (Composite)| +25% |
(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)
5. المواصفات الفنية
نطاق سعة النظام: قابلة للتكوين من 300 لأكثر من 1,200 طن متري في الساعة (tph), اعتمادا على صلابة المواد الغذائية (مؤشر عمل السندات) and final product size.
متطلبات الطاقة الأساسية: Total connected power typically ranges from 450 كيلوواط ل 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
مواصفات المواد: مصنوعة من الفولاذ عالي الشد (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
الأبعاد المادية (وحدات): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
نطاق التشغيل البيئي: مصمم لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية; تصنيف الحماية من الغبار IP55 على المكونات الكهربائية; can be specified with coldclimate packages (heated lube systems).
6. سيناريوهات التطبيق
مشروع توسعة محجر الجرانيت
تحدي: المحجر اللازم لزيادة الإنتاج السنوي بنسبة 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
حل: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
نتائج: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.
مقاول البنية التحتية على نطاق واسع
تحدي: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
حل: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
نتائج: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.
Iron Ore PreBeneficiation Circuit
تحدي: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
حل: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
نتائج: Achieved more consistent mill feed (100مم), resulting in measured grinding circuit energy savings of approximately $0.11 لكل طن معالجتها.
7. الاعتبارات التجارية
Our wholesale crushing equipment is offered under clear commercial structures:
طبقات التسعير:
Tier I – Base Plant Package – Includes primary unit(ق), basic screening module(ق), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (بلك), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel
الميزات الاختيارية / ترقيات
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications
حزم الخدمة
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts
We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines
التعليمات
What level of site preparation is required before delivery?
Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time
How does this equipment integrate with our existing conveyors stackers?
Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow
What typical lead times apply wholesale orders?
Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time
Are operator training maintenance manuals included purchase?
Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly
What financing options available commercial buyers?
We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile