1. فتحة مدفوعة بنقطة الألم

Are you scaling your alluvial or placer gold operation and hitting critical bottlenecks? أ 500 TPH throughput target exposes systemic inefficiencies that directly erode profit margins. وتشمل التحديات المشتركة:

معدلات الاسترداد غير متناسقة: Variable feed material leads to gold losses in fines or to tailings, with each percentage point lost representing significant annual revenue forfeiture.
التوقف المفرط & صيانة: Poorly designed washing plants with inadequate material handling cause frequent clogging, component wear, and unplanned stoppages, crippling your availability metrics.
تكاليف تشغيلية عالية: Inefficient water usage, excessive fuel consumption for power, and large crew requirements for manual oversight drive your cost per ton unsustainably high.
Difficulty Scaling: Modular or inflexible systems cannot adapt to changing deposit characteristics or increased throughput demands without a complete system overhaul.

Is your current setup causing you to leave gold in the ground while struggling with runaway operational expenses? The solution lies in a purposeengineered 500 Tph Gold Mining Washing Plant designed not just for volume, but for maximum recovery and operational economy.

2. نظرة عامة على المنتج

This is a complete, skidmounted or modular 500 TonPerHour Gold Mining Washing Plant engineered for highvolume alluvial and eluvial deposits. It is a continuous processing system designed to scrub, classify, concentrate, and recover gold from unconsolidated material.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine material is fed via hopper and conveyor into a robust scrubbing section (trommel or scrubber) to break down clays and agglomerates.
2. Particle Classification: The liberated material is precisely screened and classified into multiple size fractions (على سبيل المثال, كبيرة الحجم, midsize, الغرامات) using vibrating screens or trommel decks.
3. تركيز الجاذبية: Each targeted size fraction is routed through optimized gravity circuits—such as primary sluices, jigs, or centrifugal concentrators—to recover free gold.
4. إدارة المخلفات & Water Handling: Waste material is efficiently conveyed away while process water is recirculated through a settling pond or clarification system to minimize fresh water demand.

نطاق التطبيق & القيود:
نِطَاق: Ideal for largescale alluvial/placer gold projects, riverine deposits, and weathered eluvial zones with high clay content requiring aggressive scrubbing.
القيود: غير مناسب للصخور الصلبة (عرق) mining without primary crushing. Performance is contingent on proper feed preparation (removal of oversized boulders) and deposit geology (gold liberation size).

3. الميزات الأساسية

Modular Scalability | الأساس الفني: Bolttogether skid design with standardized interconnections | المنفعة التشغيلية: Enables phased commissioning, easy transport between sites, and future capacity expansion | تأثير عائد الاستثمار: Reduces initial capital outlay risk and extends plant lifecycle adaptability

Advanced Scrubbing Circuit | الأساس الفني: Hightorque, lowRPM trommel/scrubber with internal lifters and spray bars | المنفعة التشغيلية: Achieves >95% clay disintegration for superior gold liberation without excessive particle abrasion | تأثير عائد الاستثمار: Maximizes recovery from claybound deposits and reduces downstream screen blinding

MultiStage Gravity Recovery | الأساس الفني: Cascading concentration using primary rougher sluices followed by pulsating jigs and finishing centrifugal concentrators | المنفعة التشغيلية: Captures fine gold (<100 شبكة) often lost in conventional systems while efficiently handling nugget gold | تأثير عائد الاستثمار: تظهر البيانات الميدانية متسقة 25% improvement in overall recovery rates compared to singlestage systems

Intelligent Water Management System | الأساس الفني: Closedloop circuit with cyclonefed settling tanks and optional thickener integration | المنفعة التشغيلية: Cuts fresh water consumption by up to 80%, allowing operation in waterscarce regions | تأثير عائد الاستثمار: Drastically lowers water sourcing costs and simplifies environmental permitting

Centralized PLC Control & يراقب | الأساس الفني: Industrial programmable logic controller with HMI touchscreen displaying feed rate, سحب الطاقة, pump pressures | المنفعة التشغيلية: Allows a single operator to manage the entire plant flow from a central station, enabling rapid response to anomalies | تأثير عائد الاستثمار: Reduces labor costs by an estimated 40% versus manual control points

HeavyDuty Material Handling | الأساس الفني: Channel frame conveyors with impactresistant idlers; AR steel liners at wear points; oversize discharge chutes | المنفعة التشغيلية: Handles abrasive feeds with minimal downtime for maintenance or liner replacement | تأثير عائد الاستثمار: Industry testing demonstrates a >30% increase in component lifespan under highsilica conditions

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 TPH Class) | ملكنا 500 حلول محطة غسيل تعدين الذهب Tph | ميزة (% تحسين) |
| : | : | : | : |
| Overall Gold Recovery Efficiency| 88% 92% range depending on feed variability| ثابت >94% across variable feeds| +3% ل +6% recovery |
| توافر النبات (وقت التشغيل المقرر)| ~85%, frequent unplanned stops| >92%, due to robust design & redundancy| +8% التوفر |
| Water Consumption (m³ per ton processed)| ~3 4 m³/ton (open circuit typical)| <0.8 m³/ton (closedloop system)| حتى 75% استهلاك |
| استهلاك الطاقة المحدد (كيلووات ساعة للطن)| ~1.8 2.2 كيلوواط ساعة/طن| <1.5 kWh/ton via optimized drives & layout| حتى 25% power use |
| Commissioning Timeline (from delivery)| 812 weeks typical for fixed designs| <6 weeks due to preassembled modules| 33% timetoproduction |

_Based on field data from comparable alluvial deposits._

5. المواصفات الفنية

Nominal Capacity: 500 طن متري في الساعة (أساس التغذية الجافة).
متطلبات الطاقة: إجمالي الحمل المتصل تقريبًا 750900 كيلوواط; primary supply recommended at 1000 كيلو فولت أمبير / Medium Voltage option available.
مواصفات المواد:
الصلب الهيكلي: أستم A36 / S355JR
ارتداء بطانات & شلالات: AR400 / هاردوكس 450
الطوابق الشاشة & Punch Plates: Highcarbon steel / Polyurethane options
Sluice Riffles & Matting: Miner's Moss over rubber base; optional expanded metal.
الأبعاد المادية (وحدات): Typical module dimensions L20m x W4m x H5m; total plant footprint approx. 80m x 30m including conveyors.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية; معيار نظام قمع الغبار; can be configured for highaltitude operation.

6. سيناريوهات التطبيق

LargeScale Alluvial Operation in West Africa

تحدي: A major operator faced falling recovery rates (<90%) and high water trucking costs due to an inefficient opencircuit washing plant processing highly variable clayrich gravels.
حل: Implementation of our modular 500 Tph Gold Mining Washing Plant featuring the advanced scrubbing circuit and closedloop water management system.
نتائج: Achieved consistent recovery of >94%. Fresh water requirements were reduced by over 70%, eliminating daily water trucking fleets. زاد توافر النبات من 82% لأكثر من 91%.

Eluvial Deposit Development in South America

تحدي: Developing a mountainous eluvial deposit required a plant that could be transported in sections via winding roads and handle highly abrasive weathered ore without excessive liner wear.
حل: A skidmounted version of the plant was supplied with heavyduty material handling specifications throughout.
نتائج: The plant was assembled onsite in under five weeks. Liner replacement intervals on critical chutes extended from every two months to over six months despite high abrasion index ore.

7. الاعتبارات التجارية

Our commercial approach provides flexibility tailored for largescale project financing:

مستويات تسعير المعدات
Tiered pricing based on final configuration:
1. Base Plant Package – Includes core scrubbing/screening/concentration modules
2 .Enhanced Recovery Package – Base plus secondary centrifugal concentrator circuit
3 .Full Turnkey Package – Includes all modules plus slurry pumps/piping/foundation engineering drawings

Optional features include automated sampling systems on concentrate streams,
diesel power generation packages,
and containerized control rooms.

Service Packages are offered as annual maintenance contracts providing scheduled inspections,
wear part discounts,
والدعم الفني ذو الأولوية.

Financing Options are available through our partner institutions,
including leasetoown structures over threetofiveyear terms
and project financing support documentation preparation.

8.التعليمات

س1:What is the minimum particle size of gold this plant can effectively recover?
أ:The multistage gravity circuit is engineered specifically down into the very fine (100 شبكة /150 micron) range.Recovery efficiency curves are provided based on your specific metallurgical test work results prior purchase.

Q2 Can this plant be integrated into an existing operation?
A Yes.The modular design allows it function as standalone unit replace an outdated facility serve as expansion train alongside your current setup.Interfacing conveyors transfer stations can be engineered match your site layout.

Q3 What level operator training required?
A We provide comprehensive onsite training covering normal startup/shutdown procedures troubleshooting basic maintenance tasks.Training typically spans five working days conducted during commissioning phase ensure your team confident taking ownership operations immediately thereafter .

Q4 How does pricing structure work what lead times typically involved?
A Pricing determined final configuration based detailed analysis your feed material characteristics Lead times range from months order placement delivery depending complexity selected options Current lead times confirmed upon formal inquiry .

Q5 What aftersales support offered?
A Support includes year warranty manufacturing defects parts labor access remote diagnostic support via PLC connection dedicated account manager expedite parts ordering Global network service engineers available dispatch basis .