كسارة الخبث ذات العلامة البيضاء أسعار الجملة
1. فتحة مدفوعة بنقطة الألم
Managing slag byproduct is a persistent operational and financial drain. هل تواجه هذه التحديات المشتركة?
تكاليف التخلص العالية: وتتصاعد رسوم مدافن النفايات على الخبث غير المعالج, تآكل هوامش المشروع بشكل مباشر.
Inefficient Manual Processing: Reliance on manual breaking or basic machinery leads to low throughput, ارتفاع تكاليف العمالة, and inconsistent output sizing.
Unrecovered Metal Value: Valuable ferrous metal trapped within slag is lost to waste streams, يمثل تسربًا مباشرًا للإيرادات.
تعطل المعدات: Standard crushers not built for abrasive slag suffer premature wear on liners and blow bars, causing frequent stoppages for maintenance.
ازدحام الموقع & اللوجستية: Stockpiled slag consumes valuable space and complicates site logistics, hindering other operations.
What if your slag handling could transform from a cost center into a source of recovered material and improved site efficiency? The solution lies in purposeengineered processing equipment.
2. نظرة عامة على المنتج
A White Label Slag Crusher Plant is a turnkey, unbranded processing system designed specifically for the size reduction and liberation of metals from metallurgical slag (فرن الانفجار, فرن الصلب, إلخ.). The plant is provided as a complete package, ready for your branding and integration.
سير العمل التشغيلي:
1. يٌطعم & الفحص المسبق: Raw slag is fed into a vibrating grizzly feeder to remove fine undersize material prior to crushing.
2. تخفيض الحجم الأساسي: A robust jaw crusher or impact breaker performs the initial crushing, breaking down large slabs of slag.
3. تحرير المعادن & الانفصال: The crushed material is conveyed to an electromagnetic separator which extracts liberated ferrous metal for recycling.
4. سحق الثانوية & التحجيم (خياري): A cone crusher or secondary impactor further processes the material to achieve precise final product specifications.
5. التخزين: المنظفة, sized aggregate is conveyed to a designated stockpile for use as a secondary raw material in construction or road base.
نطاق التطبيق: مثالية لمصانع الصلب, المسابك, metal recycling yards, and independent processors handling ferrous slag byproducts.
القيود: Not designed for nonferrous slags without magnetic separation components or for primary rock mining applications with higher compressive strengths.
3. الميزات الأساسية
HEAVYDUTY FEEDER | الأساس الفني: Reinforced grizzly bars with high stroke vibration motors | المنفعة التشغيلية: مقابض كبيرة, uneven slag slabs without bridging; removes fines to increase primary crusher efficiency | تأثير عائد الاستثمار: يقلل من تآكل الكسارة بنسبة تصل إلى 15% and improves overall system throughput.
ABRASIONRESISTANT CRUSHING CHAMBER | الأساس الفني: Manganese steel liners & wear parts with optimal nip angles | المنفعة التشغيلية: Withstands continuous abrasive impact, extending service intervals by 3050% over standard configurations | تأثير عائد الاستثمار: Lowers costperton for wear parts and reduces downtime for liner changes.
INTEGRATED MAGNETIC SEPARATOR | الأساس الفني: Selfcleaning crossbelt electromagnet with adjustable height/intensity | المنفعة التشغيلية: Automatically extracts liberated ferrous metal continuously during operation | تأثير عائد الاستثمار: يلتقط 95%+ من المعادن القابلة للاسترداد, creating a new revenue stream from waste.
CENTRALIZED PLC CONTROL SYSTEM | الأساس الفني: Automated process sequencing with fault diagnostics | المنفعة التشغيلية: تمكن المشغل الفردي من التحكم في المصنع بأكمله; provides clear alerts for maintenance issues | تأثير عائد الاستثمار: Reduces labor requirements and prevents minor issues from causing major breakdowns.
MODULAR PLANT DESIGN | الأساس الفني: Bolttogether subassemblies on heavyduty skid bases | المنفعة التشغيلية: Simplifies transportation and reduces onsite installation time and cost by an estimated 40% | تأثير عائد الاستثمار: Faster commissioning gets your return on investment started sooner.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة (Basic Crusher) | White Label Slag Crusher Plant Solution | ميزة (% تحسين) |
| : | : | : | : |
| معدل استرداد المعادن | Manual picking or postcrush separation ~70% recovery rate. Integrated inline magnetic separation captures >95%. Up to ~35% more metal recovered |
| ارتداء جزء من الحياة| Standard manganese in generic crushers lasts ~40k tons in slag duty.| سبيكة الأمثل & design yields ~60k tons per set.| ~50% longer operational life |
| الحمولة الإنتاجية| Discontinuous feeding due to bridging; inconsistent feed size.| Prescreening & heavyduty feeder ensures steady, optimized feed to crusher.| Up to ~25% higher sustained throughput |
| OnSite Setup Time| Componentbased delivery requiring significant assembly.| Preassembled modules reduce field connection work.| ~40% نشر أسرع |
5. المواصفات الفنية
نطاق السعة: قابلة للتكوين من 50 ل 250 طن في الساعة (الهيدروكربونات النفطية في الساعة).
متطلبات الطاقة: Total installed power typically 150kW 400kW depending on configuration; 400الخامس/50 هرتز أو على النحو المحدد.
مواصفات المواد: Constructed from S355JR structural steel; crushing chambers lined with Mn18Cr2 or equivalent highabrasion steel.
الأبعاد المادية الرئيسية (الإعداد النموذجي): قادوس التغذية: 8م³; افتتاح تغذية الكسارة الأولية: 750mm x 500mm; البصمة النباتية (طول×عرض): تقريبا. 25م × 7 م.
نطاق التشغيل البيئي: مصمم لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية; تعتبر وصلات نظام منع الغبار قياسية.
6. سيناريوهات التطبيق
Steel Mill OnSite Processing | تحدي: A midsized steel mill faced rising landfill costs for blast furnace slag and needed to clear storage yards. Manual processing was too slow. حل: Implementation of a midrange white label slag crusher plant with magnetic separation at the yard perimeter. نتائج: Achieved processing of 120 الهيدروكربونات النفطية في الساعة; eliminated landfill fees; recovered over $75k annually in scrap metal sales; created saleable aggregate.
Independent Recycling Contractor Expansion Challenge An aggregate recycler sought to diversify into industrial byproducts but required a costeffective entry solution without premium branding costs.Solution Acquisition of a base model white label plant allowing them to apply their own brand Result Enabled service contracts with two local foundries increased overall site revenue by an estimated increased asset utilization
Foundry Byproduct Management Challenge A foundry's cupola slag was being sold at minimal value as mixed waste containing recoverable metallics Solution Installation of a compact white label crushing and screening circuit focused primarily on metal liberation Result Metal recovery increased yield by concentrated aggregate product commanded higher market price improving margin on byproduct
7 الاعتبارات التجارية
White label plants offer significant value by eliminating brand premiums Pricing is tiered based on capacity and automation level
Tier Basic Model Includes primary jaw crusher grizzly feeder magnetic separator basic belt conveyors manual controls Ideal for lower volume or entrylevel applications
Tier Pro Model Adds secondary impactor vibrating screen after magnet PLC control panel dust suppression system For operations requiring specific product sizing
Tier Custom HighCapacity Model Includes larger feeders dual crushing stages advanced screening multiple magnets full automation package For highvolume dedicated processing facilities
Optional Features Radial stacker conveyor additional screening decks metal baler press advanced dust collection
Service Packages are available separately including commissioning spare parts kits preventive maintenance plans extended warranty
Financing Options can be facilitated through equipment financing partners offering lease or loan structures typically ranging from months
8 التعليمات
What feedstock size can the plant accept
The primary crusher is configured based on your typical slab size Common feed openings accept material up tomms in dimension
How pure is the recovered metal
Field data shows the integrated crossbelt magnet typically extracts ferrous material at purity facilitating direct sale to scrap yards without further processing
Are these plants suitable for portable skidmounted use
Yes core designs are skidmounted allowing relocation between sites with appropriate haulage equipment some models offer trailer mounting
What is the expected lead time from order to commissioning
For standard configurations lead time averages weeks factoring in manufacturing testing disassembly shipment reassembly onsite commissioning varies
Can the plant process other materials like construction demolition waste
While robust it is optimized for abrasive slags Minor configuration changes can adapt it C D waste but throughput may differ from dedicated C D equipment