Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. تشمل نقاط الألم الشائعة:
التوقف المفرط للصيانة: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 ساعات الإنتاج المفقودة سنويا.
تكاليف ارتداء غير متوقعة: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: يدوي, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. هذا العمل الشاق, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, المحاجر, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, غرفة سحق غير قابلة للاختناق; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

الميزات الأساسية: الهندسة للتفوق التشغيلي

تبديل هيدروليكي & نظام التكيف | الأساس الفني: تحل الأسطوانات الهيدروليكية ثنائية الفعل محل لوحات التبديل الميكانيكية | المنفعة التشغيلية: تمكن آمنة, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | تأثير عائد الاستثمار: يقلل وقت التوقف عن الضبط بما يصل إلى 80% and prevents costly damage to crusher internals.

غرفة التكسير المتناظرة العميقة | الأساس الفني: Optimized nip angle and long crushing stroke geometry | المنفعة التشغيلية: Maximizes capacity and promotes a uniform wear pattern across jaw dies, تمديد عمر الخدمة | تأثير عائد الاستثمار: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

تصميم محمل أسطواني ثقيل | الأساس الفني: محامل كروية ذاتية المحاذاة على العمود الرئيسي | المنفعة التشغيلية: Supports high radial and thrust loads with greater efficiency than traditional bronze bearings | تأثير عائد الاستثمار: يقلل من خسائر الاحتكاك, lowering operational power consumption by approximately 58%.

Bolted Main Frame Construction | الأساس الفني: Fabricated hightensile steel sections joined with machined flanges and bolts | المنفعة التشغيلية: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | تأثير عائد الاستثمار: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & يراقب | الأساس الفني: Centralized system tracking bearing temperature, الضغط الهيدروليكي, and drive motor amps | المنفعة التشغيلية: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | تأثير عائد الاستثمار: Facilitates conditionbased maintenance scheduling, منع الفشل الكارثي.

Competitive Advantages of the White Label JC5000

| مقياس الأداء | معيار الصناعة (فئة قابلة للمقارنة) | حل العلامة البيضاء JC5000 | ميزة |
| : | : | : | : |
| متوسط ​​عمر الخطوط الملاحية المنتظمة (الجرانيت الكاشطة) | ~120,000 tonnes | ~150,000 tonnes | +25% تحسين |
| وقت تعديل CSS (الميكانيكية مقابل. هيدروليكي) | 24 ساعات (طاقم 2) | <10 دقائق (single operator) | ~95% Faster |
| استهلاك الطاقة لكل طن مطحون| 1.8 2.1 كيلووات ساعة/طن | 1.65 1.75 كيلووات ساعة/طن| حتى 10% أكثر كفاءة |
| Peak Operational Availability (الصيانة المجدولة)| 9294%| 96%+ هدف| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

المواصفات الفنية

فتح الأعلاف: 1400مم × 1000 مم (55" س 40")
الحد الأقصى لحجم التغذية: ~850mm lump size
إعداد الجانب المغلق (CSS) يتراوح: 125مم 250 مم
نطاق السعة: 450 750 طن في الساعة (تعتمد على مواد التغذية & CSS)
متطلبات طاقة المحرك: 200 كيلوواط / Up to Tier IV Final / Stage V diesel electric option
بناء الإطار الرئيسي: Highstrength welded steel plate with stressrelieved fabrication
مادة قالب الفك: فولاذ منغنيز ممتاز (14%18% خياري)
وزن التشغيل التقريبي: ~62,000 كجم
نطاق التشغيل البيئي: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

سيناريوهات التطبيق

توسيع محجر هارد روك

تحدي: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
حل: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
نتائج: حققت مستدامة 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

الحجم الكبير ج&د مرفق إعادة التدوير

تحدي: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
حل: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
نتائج: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

الاعتبارات التجارية

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
طبقة المعدات الأساسية: يشمل كسارة, محركات السيارات, starter equipment, ضوابط PLC الأساسية.
Operational Ready Tier (الأكثر شيوعًا): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) دعم التشخيص عن بعد. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

الأسئلة المتداولة

س1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

السؤال الثاني: ما هو التأثير المتوقع على استهلاكنا الإجمالي للطاقة في المحطة?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

Q4 What commercial terms are available beyond outright purchase?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

س5: ما هو التدريب المقدم لفريق العمليات لدينا؟?
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources