1. فتحة مدفوعة بنقطة الألم

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? For plant managers and contractors, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. وتشمل التحديات المشتركة:

التوقف المفرط للصيانة: Frequent liner changes and unplanned repairs halt your production line, تكلف الآلاف في الساعة من الإنتاجية المفقودة.
ارتفاع تكاليف قطع الغيار: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
تدرج المنتج غير متناسق: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Hidden Operational Costs: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. نظرة عامة على المنتج

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, خام, وهدم الخرسانة. Designed as a costeffective workhorse for quarries, عمليات التعدين, and largescale construction recycling plants, it provides a reliable first reduction stage.

سير العمل التشغيلي:
1. تناول الأعلاف: مادة تغذية كبيرة (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (خياري) or directly into the deep crushing chamber.
2. سحق ضاغطة: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. تسريح & التخليص: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

نطاق التطبيق: Ideal for processing granite, البازلت, خام الحديد, and recycled concrete with compressive strengths up to 400 MPa. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Not designed for sticky, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. الميزات الأساسية

غرفة التكسير العميق | الأساس الفني: Optimized geometry with an aggressive nip angle (2226°) | المنفعة التشغيلية: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | تأثير عائد الاستثمار: Increased throughput (tph) lowers costperton processed

تصميم محمل أسطواني ثقيل | الأساس الفني: محامل كروية ذاتية المحاذاة على العمود اللامركزي الرئيسي | المنفعة التشغيلية: يتعامل مع الأحمال الشعاعية والدفعية العالية بكفاءة أكبر من المحامل البرونزية التقليدية | تأثير عائد الاستثمار: Lower friction reduces power draw by an estimated 812% and extends bearing service life

تعديل CSS الهيدروليكي | الأساس الفني: Wedgebased toggle system actuated by hydraulic cylinders | المنفعة التشغيلية: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | تأثير عائد الاستثمار: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | الأساس الفني: Fabricated steel frame with reinforced ribbing and stressrelieved construction | المنفعة التشغيلية: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | تأثير عائد الاستثمار: Extends structural life of the crusher body beyond 10+ years under normal operation

Replaceable BoltIn Wear Liners | الأساس الفني: Highstrength manganese steel liners secured with captive bolts | المنفعة التشغيلية: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | تأثير عائد الاستثمار: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| الأساس الفني: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| المنفعة التشغيلية: Delivers reliable motion transfer under maximum load conditions with minimal deflection| تأثير عائد الاستثمار: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (فئة قابلة للمقارنة) | White Label JC5000 Solution | ميزة (% تحسين) |
| : | : | : | : |
| التوفر (الجهوزية)| ~8588% (factoring standard maintenance) | هدف >92% (via rapidwear part design) | +47% more productive hours |
| متوسط. Jaw Plate Life| 120,000 150,000 طن (abrasive granite) | 165,000 180,000 طن (verified field data) | +1520% عمر خدمة أطول |
| استهلاك الطاقة| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| وقت تعديل CSS| تعديل الرقائق يدويًا (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | حتى 90% faster adjustment |
| التكلفة الإجمالية للملكية (5yr)| خط الأساس = 100% industry average estimate)| يقدر ب 8287% of baseline cost model| 1318% lower projected TCO |

5. المواصفات الفنية

فتح الأعلاف: 1300مم × 1000 مم (51" س 40")
الحد الأقصى لحجم التغذية: 1250مم (49")
نطاق الإعداد الجانبي المغلق: 150مم 300 مم (6" 12")
نطاق السعة: 450 750 طن في الساعة (varies based on material & CSS)
متطلبات طاقة المحرك: 132 كيلوواط /175 kW Electric Motor
الوزن الإجمالي (كسارة فقط): تقريبًا 48 طن
مواصفات المواد الرئيسية:
إطار: Fabricated Steel Plate
Jaw Plates/Cheek Plates:الصلب المنغنيز
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20درجة مئوية إلى +40 درجة مئوية (4°F to +104°F)

6. سيناريوهات التطبيق

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. الاعتبارات التجارية

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
الميزات الاختيارية & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
حزم الخدمة المتاحة:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.التعليمات

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling