1. فتحة مدفوعة بنقطة الألم

Are you managing a small to midscale gold operation where inefficient primary ore crushing and grinding is constraining your entire production circuit? التغذية اليدوية, inconsistent particle size distribution, and excessive downtime for liner changes directly impact your recoverable ounces and profitability. Each hour of mill stoppage can represent thousands in lost revenue, while poor liberation leads to gold reporting to tailings. هل تواجه حاليا: high perton processing costs due to low throughput; unpredictable maintenance cycles disrupting production schedules; or safety risks associated with manual handling of ore and grinding media? حديث, هندسيا sustainable stamp mill addresses these core operational challenges by providing reliable, mechanized comminution designed for continuous, عملية فعالة من حيث التكلفة.

2. نظرة عامة على المنتج

This product is a modern Sustainable Stamp Mill, a mechanized mineral processing system engineered for the primary crushing and grinding of goldbearing quartz ores. It is designed for operations requiring a robust, relatively simple comminution circuit with lower capital expenditure than highspeed ball mills.

سير العمل التشغيلي:
1. يٌطعم: Runofmine (ذاكرة للقراءة فقط) ore is consistently fed via a regulated hopper and conveyor into the mortar box.
2. سحق & طحن: الطوابع المرفوعة ميكانيكيا (46 لكل وحدة) يتم إسقاطها بالتتابع على الخام, combining impact and slight abrasion to fracture the material.
3. تصنيف & تسريح: Pulverized material passes through a perforated screen plate at the mortar box discharge, with slurry flowing to downstream concentration processes (على سبيل المثال, السدود, هز الجداول).
4. Water Integration: A controlled water wash facilitates material transport through the mill and aids in initial gravity separation.

نطاق التطبيق & القيود:
نِطَاق: Ideal for freemilling gold ores where gravity recovery is effective; suitable for remote locations with intermittent power; excellent for pilot plants or operations processing 50500 طن يوميا.
القيود: Not optimal for refractory ores requiring fine grinding or chemical leaching as a primary method; lower energy efficiency per ton compared to advanced roller mills at very high throughputs; requires competent foundation due to dynamic loads.

3. الميزات الأساسية

إطار معياري للخدمة الشاقة | الأساس الفني: Prefabricated hightensile steel construction with vibrationdampening mounts | المنفعة التشغيلية: Enables rapid onsite assembly and stable operation, تقليل وقت التثبيت بما يصل إلى 60% compared to traditional builtinplace designs | تأثير عائد الاستثمار: Lower capital installation costs and minimized foundation cracking, extending operational life.
عمود الحدبات الدقة & جمعية رافع | الأساس الفني: CNCmachined alloy steel camshaft with replaceable lifters ensures uniform stamp lift height and timing | المنفعة التشغيلية: Delivers consistent impact energy and predictable grind size, improving downstream recovery rates | تأثير عائد الاستثمار: Reduces variability in tailings grade; تظهر البيانات الميدانية أ 515% improvement in overall recovery consistency.
نظام لوحة التآكل السريع | الأساس الفني: مجزأة, bolted manganese steel wear plates in the mortar box | المنفعة التشغيلية: Allows replacement of individual worn sections in under 4 hours without dismantling the stamp assembly | تأثير عائد الاستثمار: تخفيضات التوقف عن الصيانة المخطط لها بأكثر من 70%, زيادة ساعات التشغيل السنوية بشكل مباشر.
Integrated Water Recycling Sump | الأساس الفني: Closedloop slurry handling system with settling baffles | المنفعة التشغيلية: Captures and recirculates process water, reducing fresh water consumption by approximately 80% | تأثير عائد الاستثمار: Drastically lowers water procurement and pumping costs, essential for arid regions.
محرك متغير السرعة (خياري) | الأساس الفني: Frequencycontrolled electric motor drive system | المنفعة التشغيلية: Operators can adjust stampsperminute (SPM) to optimize for ore hardness variations | تأثير عائد الاستثمار: Maximizes throughput on soft ore and protects components on hard ore, improving liner life and energy efficiency per ton.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (مطحنة الطوابع القديمة) | Sustainable Stamp Mill Solution | ميزة (% تحسين) |
| : | : | : | : |
| الإنتاجية (TPD)| Manual feed leads to inconsistent rate | Regulated feeder ensures design capacity of 50500 TPD is consistently met| +25% Average Utilization |
| تغيير الخطوط الملاحية المنتظمة التوقف| Full mortar box replacement (1624 ساعة) | Segmented plate replacement (<4 ساعة) |75% وقت الصيانة |
| استهلاك المياه| Open flowthrough design (~5m³/ton) | Recirculating system with sump (~1m³/ton)| 80% Fresh Water Use |
| كفاءة الطاقة| Fixedspeed motor or diesel drive | Optimized gearbox & optional VSD drive| +15% كيلووات ساعة لكل طن معالج |

5. المواصفات الفنية

تصنيف القدرات: تعتمد على النموذج, تتراوح من 50 لأكثر من 500 طن في اليوم (TPD) ل 1/2" feed ore.
متطلبات الطاقة: يقودها محرك كهربائي; primary models require 3075 kW depending on stamp configuration (46 الطوابع). متوافق مع عملية مولد الديزل.
مواصفات المواد: بطانات صندوق الملاط & stamp shoes: ASTM A128 فولاذ المنغنيز (1114%). Frame Structure: ASTM A36 الكربون الصلب. عمود الحدبات: سبائك الصلب مزورة.
الأبعاد المادية (مطحنة 5 طوابع نموذجية): البصمة التشغيلية: ~ 66 م طول × 3 م عرض × 4 م ارتفاع. الوزن الجاف: ~12,000 كجم.
نطاق التشغيل البيئي: درجة الحرارة المحيطة: 10درجة مئوية إلى +45 درجة مئوية. مجموعة أدوات منع الغبار موصى بها للبيئات القاحلة.

6. سيناريوهات التطبيق

الحرفي & التعدين على نطاق صغير (أسم) الترقية التعاونية

تحدي:A cooperative was using manual pounding mills (arrastras), resulting in low daily volume (<10 TPD), poor gold liberation (<60% استعادة), and high physical labor toll.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with a simple feed hopper.Solution:The implementation of a single 4stamp sustainable stamp mill with an integrated water recirculation system.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The implementation of two parallel units replaced an aging ball mill circuit that was overspecified and costly to maintain given the moderate hardness quartz vein material being processed.Solution:The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part of their existing plant control system.The installation included our variable speed drive option configured as part

MidTier Producer Circuit Optimization

تحدي:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated with running mobile jaw crushers in remote locations.Challenge:A midtier producer required reliable primary crushing for satellite highgrade veins feeding into their central processing plant but faced prohibitive costs associated

المصنع التجريبي & عملية أخذ العينات بالجملة

تحدي:A junior exploration company needed representative bulk samples processed from various zones at rates up to100 TPD without investing millions into fullscale milling infrastructure.Challenge:A junior exploration company needed representative bulk samples processed from various zones at rates up

نتائج:
نتائج:
نتائج:
نتائج:
نتائج:
نتائج:

7.الاعتبارات التجارية

Equipment Pricing Tiers are based on capacity&إعدادات:

النموذج الأساسي(Stamp Mill Core Unit):Includes frame,تجميع عمود الحدبات,صندوق هاون,basic discharge screen&drive motor.Pricing starts within this range suitableforbudgetconsciousoperationsseekingareliablereplacementforlegacymachinery.

الحزمة المتقدمة(Base+Integrated Feeder&Water Recycling Sump):Recommendedformostnewinstallations.Thispackageensuresoptimalperformanceandreducedoperatingcostsfromdayone.Pricingreflectstheaddedcomponentsandengineeringintegration.

الحزمة المميزة(Advanced+Variable Speed Drive&نظام التشحيم الآلي):Forthehighestlevelofoperationalcontrol,predictivemaintenance,andenergyoptimizationincontinuousdutyapplications.Pricingincludesadvancedmotorcontrolsandsensors.

الميزات الاختيارية:DustEnclosureKits,DifferentScreenPlatePerforations(1/8”to1/2”),SparePartsKits(WearPlates,أحذية,Cams),FoundationAnchorBoltTemplates.ServicePackagesincludeonsiteSupervisedErectionCommissioningAnnualInspectionContractsExtendedWarrantyCoverageonMajorComponentsFinancingOptionsavailablethroughpartnerstoincludeequipmentleasingwithflexibletermstospreadcapitaloutlayovertimealigningwithcashflowfromproduction

8.التعليمات

س:Whatfeed sizerequirementdoesyoursustainablestampmillhave?
أ:Fordesignperformancefeedmaterialshouldbelessthan½”(12مم).AprimaryjawcrusherisrecommendedtoprepareROMoreto thissizeensuringefficientoperationandmaximizingwearpartlife

س:Canyourmillprocessmaterialotherthanquartzgoldores?
أ：YesithasbeenappliedsuccessfullytovariousbrittlemineralsincludingcertaintinandaluminumsilicateoresHowevercircuitsuitabilityandexpectedwearratesmustbeevaluatedbasedonspecificoremineralogyandhardness

س：Howdoesthemillimpactmyexistinggravityrecoverycircuit？
أ：ThemillproducesaslurrywithacontrolledparticlesizedistributionoptimizedforgravitationalconcentrationonshakingtablesorsluicesConsistentgrindfromthecamdrivenactiontypicallyimprovesrecoveryperformanceindownstreamunitsbyprovidingbetterliberation

س：Whatisthetypicalleadtimefromordertoshipment？
أ：Standardmodelshaveaproductionleadtimeof1416weeksExpeditedmanufacturingmaybeavailableforspecificconfigurationssubjecttopremiumcharges

س：Areoperatortrainingandtechnicalmanualsprovided？
أ：Comprehensiveoperationmaintenance（O&M）manualsareincludedwitheveryunitBasicvirtualtrainingismandatoryOnsitehandsovertrainingisanoptionalservicehighlyrecommendedforensuringpeakperformanceandsafetyfromcommissioning