1. فتحة مدفوعة بنقطة الألم

تؤدي التكاليف التشغيلية المتصاعدة ووقت التوقف عن العمل غير المتوقع إلى تآكل هوامش ربح الرمال والحصى لديك? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, ارتفاع استهلاك الطاقة لكل طن معالجتها, and unplanned maintenance halting entire production lines. تؤثر هذه المشكلات بشكل مباشر على أرباحك النهائية. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.

2. نظرة عامة على المنتج

يشمل خط الإنتاج هذا الخدمة الشاقة Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, سلخ فروة الرأس, and dewatering in aggregate processing plants. The operational workflow is streamlined: 1) Feed material is uniformly distributed onto the screen deck; 2) عالية التردد, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (على سبيل المثال, كبيرة الحجم, منتج, الغرامات); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.

3. الميزات الأساسية

Patented NonBlind Mesh System | الأساس الفني: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | المنفعة التشغيلية: Dramatically reduces pegging and blinding from moist, claybound materials, الحفاظ على إنتاجية متسقة | تأثير عائد الاستثمار: تظهر البيانات الميدانية ما يصل إلى أ 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.

Modular Deck Vibration System | الأساس الفني: Independently driven, externally mounted vibration motors per deck section | المنفعة التشغيلية: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | تأثير عائد الاستثمار: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.

حزمة بطانة مقاومة للتآكل | الأساس الفني: Bolton wear liners manufactured from AR400 steel at all critical contact points | المنفعة التشغيلية: يحمي هيكل الإطار الرئيسي من التآكل الكاشط, extending the structural life of the equipment by years | تأثير عائد الاستثمار: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.

التشحيم المركزي & نقاط مراقبة الحالة | الأساس الفني: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | المنفعة التشغيلية: Your maintenance team can perform routine servicing safely and in minutes rather than hours | تأثير عائد الاستثمار: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.

الملف الشخصي المنخفض, HighStrength Side Plate Design | الأساس الفني: تحليل العناصر المحدودة (الهيئة الاتحادية للبيئة)optimized steel plates with reinforced crossmembers | المنفعة التشغيلية: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | تأثير عائد الاستثمار: Lowers installation costs and simplifies feed hopper design.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة | Our Sand Gravel Mining Screen Solution | ميزة (% تحسين) |
| : | : | : | : |
| عمر لوحة الشاشة (الحصى الكاشطة) | 450 600 ساعات | 850 1100 ساعات | +89% |
| استهلاك الطاقة لكل طن معالج | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| متوسط ​​الوقت بين الصيانة (Vibrating Unit) | 1,200 ساعات | 2,000 ساعات | +67% |
| كفاءة الفحص (for 5mm separation) | 8892% كفاءة| ثابت >95% كفاءة| +57 النقاط المئوية |

5. المواصفات الفنية

القدرة/التقييم: تتراوح الموديلات من 200 ل 1,200 طن متري في الساعة (الهيدروكربونات النفطية في الساعة), اعتمادا على حجم الفتحة وكثافة المواد.
متطلبات الطاقة: محرك كهربائي يقود من 15 كيلوواط ل 55 كيلوواط لكل وحدة اهتزاز; plantstandard threephase power.
مواصفات المواد: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, ممحاة, أو الأسلاك المنسوجة.
الأبعاد المادية: Typical footprint ranges from (ل)6م × (دبليو)2.5م × (ح)1.8م ل (ل)10م × (دبليو)3.5م × (ح)2.5م.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية; محامل محمية من الغبار; IP65 rating on vibration motor enclosures.

6. سيناريوهات التطبيق

Aggregate Producer – Variable Feed Composition Challenge |
تحدي: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
حل: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
نتائج: استقرت كفاءة الفحص عند >96%, eliminating product rejection due to sizing. ارتفع الإنتاج السنوي بنسبة تقدر 18,000 tons without additional crushing capacity.

Portable Crushing & Screening Contractor |
تحدي: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
حل: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
نتائج: Plant mobilization time reduced from 8 ساعات إلى تحت 3 hours per site. The robust design also reduced structural fatigue failures by over 70% yearoveryear.

7. الاعتبارات التجارية

Our sand gravel mining screens are offered in three primary tiers:
1. واجب قياسي: For consistent feed material <500 قدرة الهيدروكربونات النفطية.
2. واجب ثقيل: لعمليات الحمولة العالية (>500 الهيدروكربونات النفطية في الساعة) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.

Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Financing options include equipment leasing through partners , milestonebased project financing , and rentaltoown structures to aid cash flow management.

8.التعليمات

س1: Is this equipment compatible with our existing crushing plant layout?
أ1: يقدم فريقنا الهندسي خدمات مراجعة التخطيط. The modular design allows adaptation to most standard conveyor heights and feed arrangements.

Q2: ما هو التأثير المتوقع على متطلبات العمالة التشغيلية لدينا؟?
A2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.

س3: How does the pricing compare to refurbishing our current screens?
A3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , انخفاض استهلاك الطاقة , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .

س 4:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules

Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan

Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides

Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements