Sand Gravel Mining Assembly Plant Datasheet

وصف قصير:

1. PAINPOINT DRIVEN OPENING Managing a sand and gravel mining operation means contending with persistent bottlenecks that directly erode profitability. هل تواجه هذه التحديات المشتركة? تغذية غير متناسقة & Processing Bottlenecks: Variable feedstock from the pit leads to surges and starvation in your plant, causing constant manual adjustment, انخفاض الإنتاجية, and higher wear on crushers…


تفاصيل المنتج

علامات المنتج

1. فتحة مدفوعة بنقطة الألم

Managing a sand and gravel mining operation means contending with persistent bottlenecks that directly erode profitability. هل تواجه هذه التحديات المشتركة?

تغذية غير متناسقة & Processing Bottlenecks: Variable feedstock from the pit leads to surges and starvation in your plant, causing constant manual adjustment, انخفاض الإنتاجية, and higher wear on crushers and screens.
التوقف المفرط للصيانة: تقليدي, hardwired plant designs with multiple conveyors and transfer points require frequent liner changes, إصلاحات الحزام, وتحمل البدائل, leading to hundreds of unplanned downtime hours annually.
العمالة العالية & كثافة الطاقة: Operating multiple standalone units—excavators, مغذيات, الكسارات, screens—requires significant fuel and operator hours per ton of final product.
صعوبة الاجتماع المواصفات & تلوث المنتج: Inefficient separation and screening processes result in offspec material or crosscontamination between product stockpiles, leading to rejected loads and revenue loss.
Limited Site Mobility & High Redeployment Costs: Fixed or semimobile plants are capitalintensive to relocate, locking you into a single deposit and preventing pursuit of new market opportunities.

What if your primary processing could be consolidated into a single, intelligent unit that addresses these issues directly? The solution lies in reevaluating your plant’s core assembly.

2. نظرة عامة على المنتج: Modular Sand & Gravel Mining Assembly Plant

The Modular Sand & Gravel Mining Assembly Plant is an integrated processing system designed to replace traditional fixedplant setups. It combines primary crushing, الفحص, material washing (خياري), and conveying into a single, trailermounted footprint. This configuration is engineered for rapid deployment and highvolume production in sand and gravel extraction.

سير العمل التشغيلي:
1. Integrated Feeding & سحق الابتدائي: Runofpit material is fed directly into the hopper module, which regulates flow to the integrated jaw or impact crusher.
2. Onboard Primary Screening: Crushed material is immediately conveyed to an integrated vibrating screen deck for primary size separation.
3. Product Routing & التخزين: Oversize material may be recirculated or diverted, while onspec sand and aggregate fractions are conveyed via onboard stacking conveyors to designated stockpiles. An optional integrated screw washer or cyclones can be incorporated for sand classification.

نطاق التطبيق:
Ideal for virgin aggregate deposits requiring primary reduction.
Suited for mediumtohigh volume operations (see specifications).
Effective for producing road base, الركام الخرساني, and washed mason sand.

القيود:
Not designed as a tertiary finishing plant for precision asphalt chips.
Maximum feed size is constrained by the model’s integrated crusher aperture.
Requires stable ground conditions for setup without extensive civil works.

3. الميزات الأساسيةSand Gravel Mining Assembly Plant Datasheet

Unified Chassis Design | الأساس الفني: Structural integrity analysis with centralized load distribution | المنفعة التشغيلية: Enables relocation within 2448 hours using standard heavy haul equipment | تأثير عائد الاستثمار: Reduces site mobilization/demobilization costs by up to 60% compared to fixed plant construction.

نظام ذكي للتحكم في التغذية | الأساس الفني: محرك التردد المتغير (VFD) on feeder coupled with crusher amp monitoring | المنفعة التشغيلية: Automatically regulates feed rate to maintain optimal crusher cavity fill, preventing overloads and chokefed stalls | تأثير عائد الاستثمار: يزيد من إنتاجية الكسارة 1520% while reducing liner wear costs.

التكامل قمع الغبار | الأساس الفني: Pressurized water spray bars at all transfer points with particle size analysis for flow control | المنفعة التشغيلية: Maintains regulatory compliance and improves site visibility/safety without external systems | تأثير عائد الاستثمار: Eliminates standalone dust control capital expenditure and reduces water consumption by 30% مقابل الأنظمة اليدوية.

Hydraulic Set Adjustment & المقاصة | الأساس الفني: Centralized hydraulic power unit for crusher gap adjustment and patented clearing cylinder system | المنفعة التشغيلية: Allows operators to adjust product gradation or clear blockages from ground level in minutes | تأثير عائد الاستثمار: يقلل وقت التوقف عن إجراء التعديلات الروتينية بأكثر من مرة 90% versus mechanical shim systems.

Prewired Control & Instrumentation Package | الأساس الفني: PLCbased control panel with motor management diagnostics and remote monitoring capability | المنفعة التشغيلية: Provides singlepoint startup/shutdown sequence protection and identifies potential faults before failure | تأثير عائد الاستثمار: Lowers electrical installation costs by ~40% and enables predictive maintenance planning.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (Traditional Setup) | Modular Assembly Plant Solution | ميزة (% تحسين) |
| : | : | : | : |
| وقت النشر (New Site)| 46 أسابيع (الأعمال المدنية + الانتصاب) | 35 أيام (التسوية + connection) | ~85% أسرع |
| تشغيل العمالة لكل نوبة| 34 الموظفين (المغذية,محطم,screen ops) | 12 الموظفين (system oversight) | ~ تخفيض بنسبة 50% |
| استهلاك الوقود لكل طن| Multiple diesel units operating independently | Single prime power source with optimized load sharing| 2025% تحسين |
| توقف الصيانة (سنوي)| 200300 ساعات (إصلاحات الحزام,bearing changes)

Sand Gravel Mining Assembly Plant Datasheet

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