1. فتحة مدفوعة بنقطة الألم

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. وتشمل التحديات المشتركة:

خطر الإغلاق التنظيمي: Noncompliant machinery can lead to enforced downtime, غرامات مكلفة, and project delays during regulatory inspections.
فشل المكون & تلوث: The use of restricted hazardous substances (مثل الرصاص, الكادميوم, الزئبق) in machine components can lead to premature failure and poses longterm environmental liability at your site.
اضطراب سلسلة التوريد: Sourcing replacement parts that meet global compliance standards (بنفايات, يصل) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. نظرة عامة على المنتج

ملكنا آلة كسارة الحجر المتوافقة مع RoHS is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, البازلت, الحجر الجيري, وغيرها من المجاميع. It is manufactured entirely without the use of substances restricted under the RoHS 3 التوجيه (2011/65/الاتحاد الأوروبي), providing assured compliance for operations targeting European and other regulated markets.

سير العمل التشغيلي:
1. تناول الأعلاف: Raw material is loaded into the vibration feeder hopper.
2. تخفيض الحجم: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. التحكم في التدرج: Crushed material passes through an adjustable grate or gap setting at the chamber's base, تحديد حجم المنتج النهائي.
4. تسريح & نقل: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

نطاق التطبيق: Ideal for stationary plants and mobile crushing setups in quarrying, التعدين, إعادة تدوير مخلفات البناء, and road base production.

القيود: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). الحد الأقصى لحجم التغذية يعتمد على اختيار النموذج.

3. الميزات الأساسية

RoHS3 Verified Construction | الأساس الفني: Full Material Declaration (FMD) & Substance Analysis | المنفعة التشغيلية: Eliminates regulatory risk and simplifies audit documentation | تأثير عائد الاستثمار: Avoids potential fines up to 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

تصميم مبيت المحمل المتقدم | الأساس الفني: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | المنفعة التشغيلية: Reduces lubrication points by 40%, extending service intervals to over 2,000 ساعات | تأثير عائد الاستثمار: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | الأساس الفني: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | المنفعة التشغيلية: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | تأثير عائد الاستثمار: تظهر البيانات الميدانية أ 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | الأساس الفني: Computermodeled inertia profile using RoHScompliant alloy steels | المنفعة التشغيلية: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | تأثير عائد الاستثمار: Documented power consumption savings of 812% compared to nonoptimized standard models.

نظام مكونات التآكل المعياري | الأساس الفني: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | المنفعة التشغيلية: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | تأثير عائد الاستثمار: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

مشعب قمع الغبار المتكامل | الأساس الفني: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | المنفعة التشغيلية: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (على سبيل المثال, SILA) from day one | تأثير عائد الاستثمار: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. المزايا التنافسية

| مقياس الأداء | تحدي معايير الصناعة | Our RoHS Compliant Stone Crusher Solution | ميزة موثقة |
| : | : | : | : |
| متوسط ​​الوقت بين الفشل (كهربائي)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| ارتداء وقت التغيير الجزئي| Complex disassembly required due to integrated nonmodular designs.| موحدة, modular wear assembly system.| Downtime reduced by approximately 30%. |
| استهلاك الطاقة لكل طن سحق| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. المواصفات الفنية

سعة نطاق النموذج: 50 800 طن في الساعة (الهيدروكربونات النفطية في الساعة), depending on feed material and product size setting.
متطلبات الطاقة: محرك كهربائي من 75 كيلوواط ل 400 كيلوواط. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
مواصفات المواد: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
الأبعاد المادية (Example Model RC200): فتح الأعلاف: 1,500مم × 1200 مم; وزن النقل: ~48,000 kg; Length/Width/Height varies with configuration.
نطاق التشغيل البيئي: نطاق درجة الحرارة المحيطة: 20درجة مئوية إلى +45 درجة مئوية; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. سيناريوهات التطبيق

European Aggregate Producer Exporting to EU Infrastructure Projects

تحدي: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
حل: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
نتائج: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

بناء & مصنع إعادة تدوير مخلفات الهدم

تحدي: أ ج&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
حل: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
نتائج: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. الاعتبارات التجارية

طبقات التسعير: Pricing is structured based on capacity (الهيدروكربونات النفطية في الساعة) and specific crushing technology (Jaw vs. تأثير). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
الميزات الاختيارية: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
and advanced vibration monitoring sensors.
حزم الخدمة: اختر من بين الضمان الأساسي (12 شهور), Extended Performance Coverage (ما يصل الى 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
خيارات التمويل: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

التعليمات

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
لا. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
نعم. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment