1. فتحة مدفوعة بنقطة الألم

Are you managing primary crushing operations where inconsistent feed material, unplanned maintenance stops, and rising operational costs are eroding your project margins? النظر في هذه التحديات المشتركة:
التوقف المفرط: تؤدي التغييرات المتكررة في الخطوط الملاحية المنتظمة والتعديلات الميكانيكية إلى إيقاف خط المعالجة بالكامل, تكلف الآلاف في الساعة من الإنتاج المفقود.
ارتفاع تكاليف قطع الغيار: Aggressive or abrasive materials rapidly degrade crushing jaws, leading to premature failure and unsustainable consumables expenditure.
تدرج الإخراج غير متناسق: Unstable performance results in poor product shape and size distribution, causing bottlenecks in downstream screening and secondary crushing stages.
Regulatory Compliance Risks: Operating noncompliant machinery in regulated markets can lead to project delays, الغرامات, والإضرار بالسمعة.

How do you achieve reliable primary reduction while controlling total cost of ownership and ensuring environmental compliance? The solution requires a robust foundation designed for modern operational and regulatory demands.

2. نظرة عامة على المنتج

The ROHS Compliant JC5000 is a heavyduty, singletoggle jaw crusher engineered for highcapacity primary crushing in quarrying, التعدين, وتطبيقات إعادة تدوير الهدم. Its design focuses on delivering consistent performance while adhering to the Restriction of Hazardous Substances (ROHS) directive, making it suitable for projects with strict environmental procurement standards.

سير العمل التشغيلي:
1. تناول الأعلاف: Large runofmine or demolition concrete (ما يصل إلى 1300 ملم) يتم تحميله في وحدة التغذية الاهتزازية (خياري), الذي يتجاوز الغرامات لتحسين تحميل الغرفة.
2. سحق الابتدائي: تدخل المادة إلى العمق, nonchoking crushing chamber where a highinertia flywheel and large eccentric throw facilitate aggressive compression crushing.
3. تسريح & أنظمة: The crushed product exits at the bottom with a CSS (إعداد الجانب المغلق) hydraulically adjustable from 150mm to 300mm. A hydraulic toggle tensioning system protects the crusher from tramp metal.

نطاق التطبيق & القيود:
نِطَاق: مثالية للصخور الصلبة (الجرانيت, البازلت), الخامات الكاشطة, and reinforced concrete recycling. Suited for stationary plants or large mobile tracked setups.
القيود: غير مصممة للالتصاق, clayrich materials without prescreening. Requires a stable foundation and appropriate upstream feeding equipment for optimal performance.

3. الميزات الأساسية

ROHSCompliant Component Sourcing | الأساس الفني: Material substitution & supply chain verification | المنفعة التشغيلية: Eliminates restricted substances (على سبيل المثال, يقود, الزئبق) في المكونات الكهربائية, الأسلاك, والطلاءات | تأثير عائد الاستثمار: Facilitates market access in regulated regions (EU, المملكة المتحدة), avoids compliance penalties and simplifies endoflife equipment disposal.

إطار مصنوع عالي التحمل | الأساس الفني: تحليل العناصر المحدودة (الهيئة الاتحادية للبيئة) البناء الصلب الأمثل | المنفعة التشغيلية: Provides exceptional durability against shock loads and high fatigue stress | تأثير عائد الاستثمار: Reduces risk of frame cracking/failure, تمديد الحياة التشغيلية إلى ما بعد ذلك 20+ سنوات مع الصيانة المناسبة.

تبديل هيدروليكي & تعديل CSS | الأساس الفني: Dualpurpose hydraulic ram for clearing blockages and adjusting discharge setting | المنفعة التشغيلية: Enables remote setting changes in under 2 minutes and clears stalls without manual intervention | تأثير عائد الاستثمار: Minimizes downtime by up to 80% during routine adjustments compared to manual shim systems.

غرفة التكسير المتناظرة العميقة | الأساس الفني: Optimized nip angle and longer crushing zone geometry | المنفعة التشغيلية: Promotes interparticle crushing for improved product shape and delivers higher reduction ratios per pass | تأثير عائد الاستثمار: Can reduce load on secondary crushers by up to 15%, خفض استهلاك الطاقة الشاملة للدائرة.

محامل كروية & Larger Eccentric Throw | الأساس الفني: Oversized bearings rated for higher loads; long throw at top of swing | المنفعة التشغيلية: Sustains high throughput capacity (ما يصل الى 1500 tph) under full load with less heat generation | تأثير عائد الاستثمار: Increases bearing service life by an average of 35%, directly lowering major component replacement costs.

Standard Integrated Dust Suppression Ports | الأساس الفني: Prefitted connection points for water spray systems | المنفعة التشغيلية: Effectively controls dust at feed point without aftermarket fabrication | تأثير عائد الاستثمار: Helps maintain site environmental standards, reducing water usage by targeting spray precisely.

4. المزايا التنافسية

| مقياس الأداء | Industry Standard for Comparable Jaw Crushers | ROHS Compliant JC5000 Solution | ميزة (% تحسين) |
| : | : | : | : |
| وقت تغيير الخطوط الملاحية المنتظمة| 1624 ساعات (2طاقم شخص) | <8 ساعات (2طاقم شخص) with hydraulic assist tools standard| حتى 60% أسرع |
| Tons Crushed per Wear Life| ~750,000 tons (الجرانيت الكاشطة) |>1,000,000 طن (الجرانيت الكاشطة) with optimized manganese chemistry| ~33% longer life |
| استهلاك الطاقة لكل طن| Benchmark = 100% |>95% via efficient kinematics & lower friction bearings| ~5% reduction |
| انبعاث الضوضاء عند 10 م| غالباً >105 ديسيبل(أ) |>98 ديسيبل(أ) with standard acoustic enclosures & damping pads|<7 ديسيبل(أ) تخفيض |

_Based on field data from comparable installations; actual results depend on feed material properties._

5. المواصفات الفنية

فتح الأعلاف: 1500مم × 1300 مم
الحد الأقصى لحجم التغذية: Up to 1300mm edge length
نطاق الإعداد الجانبي المغلق: Hydraulically adjustable from 150mm 300mm
نطاق السعة: Up to approx.1500 tonnes per hour (تعتمد على نوع المادة & CSS)
متطلبات طاقة المحرك: Electric motor up to200 kW; Vbelt drive system standard
الوزن الإجمالي (كسارة فقط): Approximately86 tonnes
مواصفات المواد الرئيسية: إطار فولاذي ملحوم عالي القوة; ROHScompliant electrical system; AS2027grade manganese steel jaw liners standard.
نطاق درجة حرارة التشغيل: 20°C to +40°C with standard lubricants.
الامتثال البيئي: Fully compliant with EU ROHS Directive2011/65/EU; CE marked.

6. سيناريوهات التطبيق

Granite Quarry Expansion – Europe

تحدي: A major quarry operator needed to double primary capacity but faced stringent EU environmental procurement rules that disqualified most available large jaw crushers.
حل: Installation of two ROHS Compliant JC5000 Jaw Crushers as the primary stage.
نتائج: The plant met all regulatory requirements for commissioning. Field data shows an average liner life of1.1 million tons crushed per set,and hydraulic CSS adjustment reduced monthly downtime associated with product changes by22 hours.

Urban Infrastructure Recycling Hub

تحدي: A contractor processing demolished bridge concrete required highvolume reduction but was limited by noise ordinancesand needed consistent outputfor recycled aggregate specification.
حل: A single JC5000 configuredwith an integrated acoustic enclosureand a prescreening grizzly feeder.
نتائج: Noise levels remained within permitted limits.The deep chamber provided excellent shape characteristics,yielding over85% of product within specification on first pass.Crushing costs per ton were reduced by18% comparedto the previous mobile impactor setup due to lower wear costs.

7. الاعتبارات التجارية

The ROHS Compliant JC5000 is positioned as a premium capital investment designed for longterm operational savings.Pricing is structured around core configuration:

طبقة المعدات الأساسية: يشمل كسارة,محركات السيارات,أحزمة V,نظام التشحيم,and basic instrumentation.Suitable for customers integrating into existing plant designs.
Optimized Plant Tier (مُستَحسَن): Base unit plus integrated motor slide base,vibrating grizzly feeder module,and walkway/access platforms.Reduces installation timeand costby approximately30%.
الميزات الاختيارية / Kits: Hydraulic setting adjustment package(معيار),acoustic damping kits,dust suppression ring kit,various liner profilesfor specific material types,وأجهزة استشعار مراقبة الحالة.

Service packages are available from3to10year durations,covering planned maintenance,inspections,and preferential parts supply.Financing options include capital leaseoperating leaseand leasetoown structures typically over5,7,or10year terms subjectto credit approval

التعليمات

س1:What does 'ROHS Compliant' specifically meanfor this jaw crusher?
A1 It signifies that all electrical components wiring harnesses paints coatingsand other subassemblies are certified freeof the ten restricted substances outlined inthe EU directive suchas lead mercury cadmium This documentationis providedfor your procurement records

Q2 Can we replace our existing noncompliant primary crusher directlywiththe JC5000?
A2 While dimensional footprints vary our engineering team providesa full foundation reviewand feed chute transition drawings TheJC5000 often requiresa reinforced foundation due its massbut generally fitsinto standardprimary station layouts

Q3 How does the hydraulic toggle system impact maintenance safety?
A3 It allows operators toc lear blockagesor adjust settingsfrom ground levelor a control panel eliminatingthe needfor personnelto work near the crush erchamberwith manual tools duringthese procedures significantly reducing safety risks

Q4 What isthe expected operational availability?
A4 Basedon reported performancefrom similar installationsin hard rock applications designed availability exceeds92% when followingthe recommended preventive maintenance schedule excludingplanned liner changeswhichare considered operatingcosts not downtime

Q5 Are wear parts interchangeablewith otherjaw crusher models?
A5 No TheJC5000 uses proprietary liner profilesand bearing sizes designedfor its specific kinematics UsingnonOEM parts will voidthe warrantyand likely reduce performanceand component life

Q6 What financing structures are commonly usedfor equipmentof this value?
A6 Most commercial buyers optfor atraditional capital leaseor equipment finance loan whichkeeps the asseton the balance sheet Common termsare5or7 yearswitha residual option Operatingleasesare also availablefor those seekingoffbalancesheet treatment

Q7 What trainingis providedfor our operations team?
A7 Purchase includes comprehensive onsite commissioning conductedby factorytrained engineers covering safe operation daily checks basic troubleshootingand liner change procedures Additional operator maintenance manualsare suppliedin digital format