1. فتحة مدفوعة بنقطة الألم

Are you managing a highvolume gold operation where consistent throughput and recovery are paramount? Operational bottlenecks in your washing and scrubbing circuit directly impact your bottom line. النظر في هذه التحديات المشتركة:
التعامل مع التغذية غير المتسقة: Variable clay content or oversized material leads to frequent blockages, causing unplanned downtime that can cost thousands per hour in lost production.
تحرير غير فعال: يفشل الغسل غير الكافي في تحطيم التكتلات الأسمنتية, trapping fine gold and reducing overall recovery rates from your alluvial or eluvial deposits.
تكاليف تشغيل عالية: الاستهلاك المفرط للمياه, coupled with high power demands from inefficient drives, يؤدي إلى تآكل هوامش الربح.
كثافة الصيانة: Poorly designed components with short wear life require constant attention, diverting skilled labor from critical tasks and increasing parts inventory costs.
قيود قابلية التوسع: Modular plants that cannot be efficiently synchronized create processing bottlenecks, capping your operation’s growth potential.

Is your current setup struggling with these issues? The solution lies in a purposebuilt system engineered for reliability and precision at scale.

2. نظرة عامة على المنتج

The Private Label 500 محطة غسيل تعدين الذهب TPH كاملة, modular processing system designed for the highvolume beneficiation of alluvial, الغرينية, and eluvial goldbearing material. Its core function is to scrub, انفصال, مقاس, and concentrate feed material to maximize gold liberation and recovery in downstream processes.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine material is fed into a robust trommel or scrubber barrel, where it is aggressively agitated to disintegrate clays and break apart soft conglomerates.
2. التحجيم & تصنيف: The scrubbed material is screened into specific size fractions. Oversize waste (على سبيل المثال, +75مم) is rejected via conveyor, while valuable undersize proceeds.
3. تركيز & يرقي: The key goldbearing fraction (عادة 25 ملم) is routed to primary concentration units such as jigs or centrifugal concentrators to produce a heavy mineral concentrate.
4. إدارة المخلفات & التعامل مع المياه: Efficient slurry pumps and distribution systems manage tailings, while water can be recirculated via a settling pond or clarification system to reduce fresh water demand.

نطاق التطبيق & القيود:
نِطَاق: Ideal for largescale alluvial/placer operations, رواسب طينية تحتوي على محتوى الطين, and as a preconcentration unit for hard rock mill feed. Optimal for materials with a high claytogravel ratio requiring intensive attrition.
القيود: Not suitable for primary hard rock crushing. يقتصر حجم التغذية عادةً على 200 مم. يعتمد الأداء على التوصيف الدقيق للأعلاف وإمدادات المياه المتسقة.

3. الميزات الأساسية

وحدة الغسيل الثقيلة | الأساس الفني: Hightorque hydraulic drive system with lifter bars | المنفعة التشغيلية: Consistent breakdown of cemented materials without stalling under variable load | تأثير عائد الاستثمار: Reduces feed preparation downtime by up to 30% and improves downstream recovery through better liberation.

Modular PlugandPlay Design | الأساس الفني: Standardized flanged connections for slurry, ماء, and structural components | المنفعة التشغيلية: Rapid site deployment and future plant expansion with minimal civil works | تأثير عائد الاستثمار: Cuts installation time by an estimated 40%, تسريع الوقت للإنتاج.

نظام ذكي لإدارة المياه | الأساس الفني: Configurable manifold with flow control valves and monitoring points | المنفعة التشغيلية: Precise water addition at each stage optimizes slurry density and reduces total consumption | تأثير عائد الاستثمار: Can lower fresh water requirements by up to 25%, reducing pumping costs and environmental footprint.

Advanced Wear Protection Package | الأساس الفني: Bolton AR400/500 liners at highimpact points and ceramiclined pump components | المنفعة التشغيلية: Extends service intervals for critical wear parts by 23x compared to standard mild steel | تأثير عائد الاستثمار: Lowers costperton for wear components and decreases maintenance labor hours.

التحكم المركزي في العمليات (خياري) | الأساس الفني: PLCbased panel with VFD controls on major drives and pump motors | المنفعة التشغيلية: Allows finetuning of scrubber speed, معدل التغذية, and water flow from a single location for optimal process stability | تأثير عائد الاستثمار: Improves overall mass yield consistency by an estimated 15% through reduced operator variability.

HighCapacity Screening & توزيع | الأساس الفني: Multideck vibrating screen with nonblinding polyurethane panels; adjustable splitter chutes | المنفعة التشغيلية: Provides precise sizing separation and enables flexible distribution to multiple concentration units | تأثير عائد الاستثمار: Maximizes efficiency of downstream concentrators by ensuring correctly sized feed.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 فئة الهيدروكربونات النفطية) | تسمية خاصة 500 TPH Solution | ميزة (% تحسين) |
| : | : | : | : |
| التوفر / الجهوزية| 8590% (مُقدَّر) due to blockages & wear issues| هدف >93% عبر التصميم القوي & حزمة ارتداء| +5% ل +8% ساعات أكثر إنتاجية |
| استهلاك المياه (م³/طن)| ~3.5 4 متر مكعب/طن معالج| <2.8 m³/ton via intelligent management| حتى 25% تخفيض |
| Wear Life – Scrubber Liners| 800 1,200 ساعات (الصلب المنغنيز)| 2,000+ ساعات (AR500 BoltOn)| +70% عمر خدمة ممتد |
| تثبيت & وقت التشغيل| 812 weeks for modular plant| 57 weeks with plugandplay design| ~40% نشر أسرع |
| كفاءة الاسترداد (تحرير)| Dependent on highly uniform feed material| Consistent performance across variable clay content due to hightorque scrubber| Field data shows improved liberation yield stability |

5. المواصفات الفنية

قدرة المعالجة الاسمية: 500 طن في الساعة (أساس التغذية الجافة).
نطاق حجم التغذية: يصل إلى 200 ملم (8 بوصة).
متطلبات الطاقة: تقريبا. 750900 كيلوواط إجمالي الحمل المتصل (تعتمد على التكوين). مصممة لتوريد الجهد العالي (6.6كيلو فولت / 11كيلو فولت نموذجي).
متطلبات المياه: الدائرة مصممة لإعادة التدوير; typical fresh water makeup requirement of <2800 م³/يوم.
مواصفات المواد الرئيسية:
شل طبل الغسيل: 16mm Mild Steel.
Critical Wear Liners: Bolton AR400/500 Steel.
الطوابق الشاشة: Tensioned Polyurethane Panels.
عمل المزلق & المغاسل: AbrasionResistant Steel (HARDOX® equivalent).
الدعم الهيكلي: HeavyDuty Universal Beams (Painted or Galvanized).
الأبعاد المادية (الوحدات النمطية):
Scrubber Module L x W x H:~15m x 5m x 5m
Screening Module L x W x H:~12m x .5m x .5m
Concentrator Module L x W H:~10m x .6m x .4m
(Exact dimensions vary per layout; foundation drawings provided.)
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية. Dust suppression points standard at all transfer stations.

6. سيناريوهات التطبيق

عملية الغرينية واسعة النطاق في غرب أفريقيا | تحدي:A deposit with high variability in clay content was causing frequent plant shutdowns for cleaning blockages in the original trommel screen.The existing system could not maintain the target throughput of450 TPH consistently.| حل:The operation installed the Private Label500 TPH plant featuring the heavyduty scrubber module.The modular design allowed integration with existing dewatering screens.| نتائج:Bridge blockage incidents were eliminated.Plant throughput consistently achieved480+TPH,and the improved scrubbing action contributedtoa measured3.%increasein overall fine gold recovery within the first quarter of operation due tobetter liberation

Eluvial Gold Project in South America Challenge:The weathered ore contained hard clay pans cementing gravels which standard scrubbers failedto break down leadingto significant gold lossesin tailings Solution:The core ofthe solution wasthehigh torque scrubber module configuredwith extended retention timeand specialized lifter bars Results Post commissioning metallurgical accounting confirmedgold intailings was reducedby22 The plants abilityto handlethe difficultmaterial deferredthe needfora more expensive crushing circuit extendingthe projects economic mine life

Expansion Scenariofor an Established Miner Challenge An existing200TPHoperation neededtoscale upto meetnew contract volumes without proportionally increasingits footprintor operational crew Solution Two additional300TPHmodules were installedin parallelto the existing setup usingthe standardized plugandplay connections Results The site achieveda combined800TPHcapacity within90daysof equipment arrivalwith onlya15 increasein operational staff focusingon centralized control

7.الاعتبارات التجارية

Equipment pricing fort hePrivate Label500TPHGold Mining Washing Plantis structured around core configuration packages

Base Plant Tier Includes scrubber primary screening waste reject conveyorand slurry distribution pumps
Premium Plant Tier Adds secondary concentration units jigs centrifugal concentrators enhanced PLCcontrol paneland advanced instrumentation
Custom Engineering Tier For specific site constraints includes bespoke modules like integrated water clarification tailings thickenersor specialized feed hoppers

Optional Features High Gforce centrifugal concentrators automated dosing systemsfor flocculant remote monitoring telemetry package spare parts starter kit

Service Packages Commissioning supervisionby factory engineers comprehensive operator training programs scheduled preventive maintenance agreements priority technical support

Financing Options Available through partner institutions including equipment leasing structures milestone based project financingand tradein programsfor existing assets

.التعليمات

Whatis themaximum clay contentthis plantcan handle effectively Field testing has demonstrated effective processingofmaterialswithclaycontent exceeding30bymassThehigh torque driveand shell design preventballing

Cantheplantbe reconfiguredfor different mineralslike tin tantalumor diamonds YesThecore scrubbingandsizing modulesare mineral agnostic The concentration stagecanbe specifiedwith appropriate units e gjigsfor tin spiralsfor chromite etc basedon mineralogy

Howdoesthe modular design impact relocation costs Comparedtoa traditional static plant relocation costsare significantly loweras major sectionscanbe transported intact reducingdismantling andreassembly laborbyan estimated60

Whatisthe expected timelinefrom orderto commissioning Fora standard Premium Tier configuration lead timeis approximately20weeks Ex works Site commissioning typically requires2 weekswith oursupervision subjecttosite readiness

Do youprovide performance guarantees Yes weoffer contractual performance guaranteeson throughput capacity mechanical availability power consumptionand key wear part life basedon agreeduponfeed specifications