1. فتحة مدفوعة بنقطة الألم

Are you scaling your alluvial or placer gold operation and finding that your washing and recovery processes are the bottleneck? Operational managers and engineering contractors face significant challenges when upgrading to 500 إنتاجية الهيدروكربونات النفطية. تشمل نقاط الألم الشائعة:
معدلات الاسترداد غير متناسقة: Variable feed material leads to gold losses, especially fine gold, تؤثر بشكل مباشر على الإيرادات. أ 2% loss on a 500 TPH plant can equate to substantial annual value.
التوقف المفرط & صيانة: Poorly constructed trommels and scrubbers require frequent liner changes and unplanned stops, crippling your availability targets and increasing labor costs.
مياه عالية & استهلاك الطاقة: Inefficient design leads to unsustainable resource use, escalating operational expenses and complicating permits in watersensitive regions.
صعوبة التعامل مع مادة ClayBound: Sticky clay causes blinding and reduces screening efficiency, forcing throughput below design capacity and requiring costly pretreatment.
Complex Integration & البصمة: Modular components that don’t interface smoothly create installation delays, require excessive space, and increase civil works costs.

Is your current setup compromising your plant’s profitability through lost metal, high operating costs, and unreliable performance? The solution requires a system engineered for efficiency, متانة, and maximum recovery at scale.

2. نظرة عامة على المنتج

The Oem 500 محطة غسيل تعدين الذهب TPH كاملة, modular processing system designed for highvolume alluvial and eluvial gold deposits. أنه يدمج التغذية, غسل, الغسل, الفحص, and gravity concentration into a continuous operation to efficiently liberate and recover gold from gravels, رمال, and claybound ore.

سير العمل التشغيلي:
1. يٌطعم & الغسل الأولي: Runofmine material is fed into a heavyduty trommel scrubber where it is aggressively washed and disaggregated.
2. التحجيم & تصنيف: يتم فحص المواد المغسولة; كبيرة الحجم (waste rock) is ejected via conveyor, في حين أصغر حجما (goldbearing sands/gravels) reports to the next stage.
3. الغسيل الثانوي & تركيز: The undersize fraction is processed through sluices or jigs for primary gold recovery. Fine material may report to a dedicated fine recovery system (خياري).
4. إدارة المخلفات & التعامل مع المياه: Waste streams are managed via slurry pumps or conveyors; process water is typically sent to a settling pond or clarification system for recirculation.

نطاق التطبيق & القيود:
نِطَاق: مثالية للرواسب الغرينية/الغرينية, العمليات النهرية, and eluvial weathered deposits with high clay content. Suited for greenfield installations or expansion projects requiring robust, highcapacity processing.
القيود: غير مصممة للصخور الصلبة (عرق) ore requiring crushing or chemical leaching processes. Feed size is typically limited by trommel dimensions (على سبيل المثال, <250مم). Performance is contingent on proper feed consistency and water supply.

3. الميزات الأساسية

جهاز غسيل الطبلة الثقيل | الأساس الفني: Abrasionresistant steel drum with internal lifters and highpressure spray bars | المنفعة التشغيلية: Effectively breaks down claybound aggregates with minimal blinding; ensures consistent feed to recovery circuits | تأثير عائد الاستثمار: Reduces prescreening needs and increases plant availability by up to 15% through reliable operation.

تصميم انزلاقي معياري | الأساس الفني: Preassembled structural steel skids with integrated walkways and connection points | المنفعة التشغيلية: يقلل بشكل كبير من وقت التثبيت في الموقع وتكلفة الأعمال المدنية; يبسط النقل أو التوسع في المستقبل | تأثير عائد الاستثمار: Can cut commissioning time by an estimated 3040%, تسريع الوقت للإنتاج.

Optimized Water Management System | الأساس الفني: Strategically placed spray bars with flow control valves; designed for closedcircuit recirculation | المنفعة التشغيلية: Maximizes washing efficiency while minimizing fresh water consumption per ton of material processed | تأثير عائد الاستثمار: يخفض تكاليف شراء المياه بنسبة تصل إلى 50% in recirculating mode; reduces environmental permitting complexity.

Integrated Primary Gravity Recovery | الأساس الفني: Ruggedly constructed sluice boxes or jig concentrators mounted within the plant flow sheet | المنفعة التشغيلية: Captures coarse and medium gold immediately after liberation; provides a secure primary concentrate stream | تأثير عائد الاستثمار: Directly protects revenue by achieving high primary recovery rates (>90% ل +100 شبكة الذهب) at the head of the circuit.

التحكم المركزي & Monitoring Station | الأساس الفني: Weatherproof PLC panel with motor starters, ضوابط VFD (خياري), and basic fault indicators | المنفعة التشغيلية: Allows singleoperator oversight of key functions from a safe location; يتيح الاستجابة السريعة لعملية الاضطرابات | تأثير عائد الاستثمار: Improves operational safety control consistency while potentially reducing required personnel around moving equipment.

HighWear Component Standardization | الأساس الفني: Common liner profiles across scrubber sections; standardized screen mesh panels; interchangeable pump wear parts | المنفعة التشغيلية: Simplifies inventory management drastically reduces downtime for part replacements| ROI Impact Cuts spare parts inventory costs by an estimated 25% maintenance labor hours per changeout

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 فئة الهيدروكربونات النفطية) | تصنيع المعدات الأصلية 500 TPH Solution | ميزة (% تحسين) |
|||||
| معدل استرداد الذهب الإجمالي | متغير للغاية; often lower on fines (92%, due to heavyduty construction & تصميم صيانة سهل الوصول | ~35 percentage point increase |
| استهلاك المياه | ~34 m³ per ton of feed in opencircuit systems |>~1.52 m³ per ton in optimized closedloop configuration Up to >50% تخفيض |
| تثبيت / وقت التشغيل (من التسليم) 812 أسابيع نموذجية |>57 weeks due to modular skid design & preassembly ~3040% faster |
| استهلاك الطاقة المحدد (كيلوواط ساعة/طن) 0.8 1.2 كيلوواط ساعة/طن |>0.65 0.9 kWh/Ton via efficient drive systems & اختيار المضخة 1020% أكثر كفاءة |

5.المواصفات الفنية

القدرة التصميمية: الإنتاجية الاسمية 500 طن متري في الساعة (الهيدروكربونات النفطية في الساعة), capable of handling peak loads up to 550 TPH depending on material characteristics.
متطلبات الطاقة: Approx total connected load of kW Voltage configuration customizable V/50Hz or V/60Hz
مواصفات المواد
Main Frame Structural steel beams
Trommel Drum Shell mm thick abrasionresistant steel plate
Screen Media Modular polyurethane or punched plate panels
Chute/Wear Liners Replaceable mm AR steel liners
Physical Dimensions Approx assembled length m width m height m Weight approx tonnes subject final configuration
Environmental Operating Range Designed operate ambient temperatures C C Altitude up meters above sea level

6 سيناريوهات التطبيق

West African Alluvial Gold Operation Challenge High clay content severely blinding existing rotary scrubbers reducing effective throughput below TPH causing significant gold losses in sticky conglomerates Solution Implementation Oem TPH plant featuring heavy duty trommel scrubber with internal breaker bars enhanced spray system Results Throughput sustained at design capacity of TPH even with % clay content overall recovery improved by % due better liberation reduced monthly downtime events from average

Southeast Asian Riverine Placer Expansion Challenge Expanding operation required new washing plant but site had limited space complex logistics remote location Solution Modular skidded Oem TPH plant components shipped containerized assembled minimal crane support Results Plant commissioned within weeks delivery versus initial week projection saved an estimated % on site construction costs footprint was % smaller than conventional build

7 الاعتبارات التجارية

Pricing tiers are structured around core configurations:
Base Configuration Includes feeding scrubbing primary screening primary gravity sluices basic control panel
Premium Configuration Adds secondary fine gold recovery unit enhanced monitoring instrumentation upgraded pump specifications
Custom Configuration Engineered solutions for specific deposit characteristics such as extreme abrasion saltwater environment

Optional Features Mobile trailer mounting advanced automated water recycling system remote monitoring telemetry dust suppression covers extended warranty packages

Service Packages Include standard commissioning supervision operator training package optional long term service agreements preventive maintenance schedules guaranteed spare parts delivery times

Financing Options Available through partner institutions can include leasing structures milestone based project financing traditional equipment loans terms tailored project scale credit profile

8 التعليمات

What particle size range can the Oem TPH plant effectively handle The primary trommel scrubber typically accepts feed up mm diameter effectively processes material down micron range classification gravity circuit

How does the plant handle variations feed grade consistency The robust scrubbing section constant volume water supply provide consistent preparation variable material however optimal performance requires reasonable feed control avoid overwhelming concentration stage

What are the ongoing operational labor requirements A well configured TPH plant can be operated effectively by person control station supported ground personnel general inspection material handling tasks

Are spare parts readily available given OEM branding Yes as wholesale supplier we maintain comprehensive parts inventory common wear components provide guaranteed lead times critical items ensure minimum disruption your operation

Can this plant be integrated with existing crushing stacking systems Yes the modular nature allows flexible integration standard conveyor connection points electrical interfaces facilitate tie into existing infrastructure engineering support provided interface design