1. فتحة مدفوعة بنقطة الألم

Are you scaling your alluvial or hard rock gold operation and facing the critical bottlenecks of midtohighcapacity processing? إدارة أ 500 TPH feed rate exposes significant pain points that directly impact your bottom line. Inefficient gold recovery at this scale leads to substantial revenue loss with every ton processed. High water consumption creates both environmental compliance challenges and escalating operational costs. Frequent component wear in abrasive environments results in unplanned downtime and high maintenance expenses, while inconsistent feed material can cause process upsets and reduce overall plant availability. Are you struggling to balance throughput targets with recovery efficiency? Is your current washing and screening setup failing to deliver the consistent, reliable performance required for profitable 500 TPH operation? The solution requires a purposeengineered system designed for highvolume, highavailability processing.

2. نظرة عامة على المنتج

هذا كامل, OEMengineered 500 محطة غسيل تعدين الذهب TPH, a modular processing system designed for the primary washing, الغسل, الفحص, وتركيز الجاذبية للرواسب الغرينية أو الغرينية الحاملة للذهب. The plant is engineered to handle high clay content and weathered ore, liberating gold for efficient recovery.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine (ذاكرة للقراءة فقط) material is fed into a robust scrubber or trommel, where intense agitation breaks down clay matrices and dissolves contaminants.
2. التحجيم & تصنيف: The disaggregated material reports to vibrating screens, فصل +2 مم إلى +10 مم (شكلي) كبيرة الحجم (يضيع) من الحجم الصغير الثمين.
3. تركيز الطين & استعادة الذهب: The undersize slurry is routed to a series of concentrators, مثل مركزات الطرد المركزي أو السدود, where highgrade gravity concentrate is produced.
4. إدارة المخلفات & التعامل مع المياه: يتم نقل مخلفات النفايات إلى منطقة محددة, while process water is typically sent to a settling pond or clarification system for recycling.

نطاق التطبيق: مثالية لمشاريع الذهب الغريني واسعة النطاق, الرواسب النهرية, and weathered saprolite zones with moderate clay content.
القيود: Not suitable for primary hard rock processing requiring crushing circuits or for ultrafine (sub100 micron) gold recovery without additional downstream circuit integration (على سبيل المثال, flotation or cyanidation).

3. الميزات الأساسية

تصميم انزلاقي معياري | الأساس الفني: تم تجميعها مسبقًا, steelframed modules with integrated piping and wiring | المنفعة التشغيلية: يقلل من وقت التثبيت في الموقع بما يصل إلى 60%, يقلل من الأعمال المدنية, and allows for future plant relocation or reconfiguration | تأثير عائد الاستثمار: يؤدي التشغيل الأسرع إلى تسريع الوقت اللازم لتحقيق الإيرادات; lower installation costs improve project capital efficiency.

HighDuty Scrubber Module | الأساس الفني: Long drum design with internal lifters and highpressure spray bars for extended material residence time | المنفعة التشغيلية: Ensures complete disintegration of claybound conglomerates, maximizing liberation of gold particles | تأثير عائد الاستثمار: Directly increases overall recovery rate by ensuring feed material is optimally prepared for concentration.

نظام الفرز المتدرج | الأساس الفني: متعدد الطوابق, highfrequency vibrating screens with polyurethane or rubber modular panels | المنفعة التشغيلية: Provides precise size classification; quickchange panel system reduces screen deck maintenance downtime by over 50% | تأثير عائد الاستثمار: Maintains consistent target throughput; lowers longterm consumable costs and labor hours.

Optimized Gravity Circuit | الأساس الفني: Laminar flow distribution system feeding multiple highG force centrifugal concentrators in a staged recovery configuration | المنفعة التشغيلية: Delivers industryleading fine gold recovery rates down to 30 ميكرون; stable operation despite feed grade fluctuations | تأثير عائد الاستثمار: Maximizes revenue capture from every ton; field data shows typical improvement of 38% in overall recovery compared to conventional sluicebased plants.

Intelligent Water Management Loop | الأساس الفني: Integrated pump sumps and piping designed for closedcircuit water recycling with minimal loss | المنفعة التشغيلية: يقلل من متطلبات مكياج المياه العذبة بنسبة تزيد عن ذلك 70%, easing environmental permitting and operating in waterscarce regions | تأثير عائد الاستثمار: Cuts water sourcing and pumping costs significantly; reduces tailings storage facility management complexity.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 مصنع الهيدروكربونات النفطية) | Our OEM 500 حل محطة غسيل TPH | ميزة (% تحسين) |
| : | : | : | : |
| معدل استرداد الذهب الإجمالي (الغرينية) | 85% 90% نطاق اعتمادا على محتوى الطين | ثابت >92% across variable feeds due to superior scrubbing & concentration design| +3% ل +8% تحسين |
| توافر النبات (وقت التشغيل المقرر) | ~85%, affected by wear part changes & انسداد| >92%, via quickwear part access & clogresistant chutes| +7% more operational time |
| استهلاك المياه لكل طن معالج| ~34 cubic meters/ton in openloop systems| <1 cubic meter/ton with optimized closedloop design| حتى 70% تخفيض |
| تثبيت & وقت التشغيل| 812 weeks postcomponent delivery| 46 weeks using preassembled skid modules| ~50% نشر أسرع |

5. المواصفات الفنية

قدرة المعالجة الاسمية: 500 طن متري في الساعة (الهيدروكربونات النفطية في الساعة), استنادًا إلى كثافة المواد التي تبلغ ~1.6 طن/م³.
متطلبات الطاقة: إجمالي الطاقة المثبتة تقريبًا 800 950 كيلوواط. Primary supply recommended at 400V/50Hz or 480V/60Hz (شكلي).
مواصفات المواد:
الصلب الهيكلي: أستم A36 / S355JR.
ارتداء بطانات & شاشات: فولاذ مقاوم للتآكل (AR400/500) and replaceable polyurethane components.
مضخات الطين: Highchrome alloy castings for extended service life.
الأبعاد المادية (وحدات): بصمة نموذجية تبلغ ~ 40 م طولًا × 20 م عرضًا × 12 م ارتفاعًا (يختلف حسب التخطيط). Modules designed for standard seacontainer shipping widths.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية. تعتبر أنظمة إخماد الغبار قياسية; noise levels comply with ISO standards (<85 ديسيبل في محطات المشغل).

6. سيناريوهات التطبيق

مشروع الذهب الغريني في غرب أفريقيا

تحدي: A largescale concession with highly variable clay content was causing frequent plugging in existing rotary scrubbers, reducing effective throughput below 350 TPH and trapping fine gold in clay balls.
حل: Implementation of our OEMdesigned plant featuring the extendedlength scrubber module paired with the tiered screening system.
نتائج: تم تحقيق سعة لوحة اسم ثابتة تبلغ 500 TPH regardless of clay variability. Overall plant availability increased from 78% لأكثر من . Combined improvements led to a calculated increase in annual gold production exceeding .

رواسب جنوب شرق آسيا

تحدي: Remote location with severe water scarcity made traditional washing plants economically unviable due to high water transportation costs.
Solution Deployment of our complete washing plant configured with the full intelligent water management loop system.
Results Freshwater consumption reduced from an estimated . This allowed the project to proceed within its environmental license limits while cutting monthly waterrelated logistics costs by approximately .

7. الاعتبارات التجارية

Our OEM solutions are offered under clear commercial structures designed for capital project planning:

طبقات التسعير: We offer three primary configurations:
Base Plant: Core scrubbingscreeningconcentration modules as described.
Enhanced Recovery Plant: Base plant plus secondary scavenger concentrator circuit for maximum fine gold capture.
FullClosed Loop Plant: Enhanced plant integrated with thickener/clarifier unit for nearzero water discharge operations.

الميزات الاختيارية: حزم توليد الطاقة على متن الطائرة, automated dosing systems for clay dispersants, advanced process control (بلك/سكادا) monitoring packages remote data access capability

حزم الخدمة: Choose from annual preventive maintenance plans parts consignment agreements onsite technical support contracts Extended warranty coverage is available

خيارات التمويل: We work with international export credit agencies project finance specialists equipment leasing companies Flexible payment terms can be structured including milestonebased payments

8.التعليمات

Q What feed size can this specific handle
A The standard primary scrubber accepts feed up . For larger boulders we recommend pairing the plant with a grizzly feeder or preliminary scalping screen which we can engineer as part of the package

Q How does this integrate into an existing operation
A The modular nature allows it function as standalone greenfield unit upgrade replacement an aging circuit Its electrical control interfaces are designed integration upstream feeding conveyors downstream tailings systems

Q What typical operational staff required run this
A For continuous operation welldesigned central control station typically requires one operator per shift plus one two assistants material handling maintenance Field data indicates crew sizes between people per shift

س هل قطع الغيار متاحة بسهولة على المستوى الدولي؟
A As an OEM we maintain standardized global parts inventory Critical wear items common consumables stocked key logistics hubs ensure lead times Critical components guaranteed be shipped within business days order confirmation

Q What expected timeline from order commissioning
A Following detailed engineering lead time manufacturing delivery typically months Commissioning supervised our engineers requires weeks depending site readiness This timeline based confirmed orders excludes shipping transit which varies destination

Q Can you provide test sample our ore
A Yes We offer benchscale pilotscale testing services our metallurgical laboratory confirm process parameters expected recovery rates before finalizing any plant design recommendations