أسعار معدات التكسير والغربلة الصناعية
1. فتحة مدفوعة بنقطة الألم
تؤدي تكاليف التشغيل المتصاعدة وفترات التوقف غير المتوقعة إلى تآكل ربحية مصنعك? في التكسير والغربلة الصناعية, key challenges directly impact your bottom line. High wear part consumption leads to frequent, costly shutdowns for liner changes and component replacement. Inconsistent feed material causes chokeups or bridging, stalling production and creating safety hazards. Inefficient particle size distribution results in excess recirculating load, wasting energy and reducing final product yield. بالإضافة إلى, inadequate screening performance allows undersize material to bypass the circuit or oversize to carry over, compromising product specs and leading to customer rejections.
How can you achieve higher throughput with lower energy consumption per ton? What solutions exist to extend maintenance intervals and standardize wear parts? Is it possible to improve product consistency while adapting to variable feed stock? The answer lies in selecting engineered industrial crushing and screening equipment designed for total cost of ownership.
2. نظرة عامة على المنتج
This product line encompasses heavyduty primary, ثانوي, and tertiary crushers paired with multideck vibrating screens for fixed or mobile hard rock processing plants. The operational workflow is a closedcircuit system: (1) Raw feed is introduced into the primary crusher for initial size reduction. (2) Crushed material is conveyed to a primary screen for separation. (3) Oversize material is routed to secondary/tertiary crushers. (4) Correctly sized material from all screening stages is sent to product stockpiles, while crusher discharge is recirculated back to the screens. This equipment is engineered for processing abrasive aggregates, الخامات, and industrial minerals but has limitations with highly plastic, sticky materials without specialized configurations.
3. الميزات الأساسية
هندسة الغرفة الحاصلة على براءة اختراع | الأساس الفني: حركيات نموذجية بالكمبيوتر وزوايا ارتشف محسنة | المنفعة التشغيلية: Maximizes interparticle crushing, يقلل من الناتج slabby, and ensures even wear distribution across liners | تأثير عائد الاستثمار: حتى 15% higher throughput at same power draw and 20% longer liner life documented in field data.
نظام أجزاء التآكل المعياري | الأساس الفني: موحدة, reversible manganese steel castings with multiple wearing surfaces | المنفعة التشغيلية: يقلل من تعقيد المخزون الجزئي, allows for faster infield rotation/replacement by maintenance crews | تأثير عائد الاستثمار: Cuts wear part inventory costs by 30% and reduces planned changeout downtime by 40%.
DirectDrive Crusher & Screen Technology | الأساس الفني: القضاء على Vbelts, الحزم, and complex gearboxes via integrated motor systems | المنفعة التشغيلية: Provides constant torque transfer with >95% كفاءة القيادة, يقلل من نقاط الصيانة, and allows precise speed control | تأثير عائد الاستثمار: Typical energy savings of 812% versus traditional indirect drives.
Independent MultiAxis Screen Vibration | الأساس الفني: Separate vibrators on each screen deck allowing adjustable amplitude/frequency per deck | المنفعة التشغيلية: Operators can tailor screening action for each layer—scalping top deck, precision sizing lower decks—within a single machine | تأثير عائد الاستثمار: يحسن كفاءة الفحص بنسبة تصل إلى 15%, reducing crusher recirculation load and boosting final product yield.
التشحيم المركزي & منافذ مراقبة الحالة | الأساس الفني: Automated lubrication system with feed lines to all major bearings and accessible sensor ports | المنفعة التشغيلية: يضمن حصول المكونات الحيوية على التشحيم الصحيح دون تدخل يدوي; enables easy connection of vibration/temperature sensors | تأثير عائد الاستثمار: Prevents ~90% of bearing failurerelated downtime; يتيح التخطيط للصيانة التنبؤية.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة | سحق لدينا & حل الفرز | ميزة (% تحسين) |
| : | : | : | : |
| طن في الساعة لكل كيلوواط (الهيدروكربونات النفطية / كيلوواط) | 810 الهيدروكربونات النفطية / كيلوواط (for midrange abrasives) | 1113 الهيدروكربونات النفطية / كيلوواط (for midrange abrasives) | +25% كفاءة |
| ارتداء تكلفة الجزء لكل طن ($/طن) | $0.45 $0.65 /طن معالجتها (متوسط)| $0.32 $0.48 /طن معالجتها (تم التحقق من المجال)| 28% Cost/Ton |
| دقة الفحص (كفاءة) @ 10mm cut point| 8588% typical efficiency| باستمرار >92% كفاءة| +57 Points |
| متوسط الوقت بين الفشل (MTBF) المكونات الرئيسية| ~ 1200 ساعة| >1,800 hours documented average| +50% الجهوزية |
5. المواصفات الفنية
القدرة/التقييم: Primary Jaw Crushers from 500 1,800 MTPH; Cone Crushers from 200 900 MTPH; MultiDeck Screens from 300 1,500 قدرة الهيدروكربونات النفطية.
متطلبات الطاقة: Plant configurations from 400 كيلوواط ل 1.5 MW total connected load; compatible with Tier IV Final / Stage V diesel gensets or grid connection; voltage requirements from 480V to 6kV.
مواصفات المواد: Fabricated main frames from hightensile steel plate (دقيقة. قوة الخضوع 350 MPa); بطانات كسارة في الفولاذ المنغنيز قسط (1822%); screen decks available in polyurethane, ممحاة, أو الأسلاك المنسوجة.
الأبعاد المادية: Configurations designed for transport under standard road regulations; largest single unit transport weight under 45 طن متري.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 25 درجة مئوية إلى +50 درجة مئوية; محامل الغبار; weatherprotected electricals standard.
6. سيناريوهات التطبيق
Granite Aggregate Quarrying & Base Material Production
تحدي: A large quarry faced high recirculating loads (>40%) due to poor cubicity from its secondary crusher and screen blinding on damp days, capping plant output at 550 TPH against a design goal of 650 الهيدروكربونات النفطية في الساعة.
حل: Implementation of a highinertia cone crusher with a patented chamber design paired with two multiaxis screens featuring nonblinding polyurethane decks.
نتائج: حققت إنتاجية مستدامة من 680 TPH with recirculating load reduced to <25%. تم تحسين حجم المنتج بمقدار 22%, meeting premium road base specifications.
Iron Ore Processing – Secondary Crushing Circuit
تحدي: An iron ore plant experienced excessive unplanned downtime due to premature bearing failures in its vibrating screens handling heavy loads of abrasive material.
حل: Retrofit installation of new heavyduty screens featuring centralized automated greasing systems on all bearings and directdrive vibrators.
نتائج: Bearingrelated failures were eliminated over an 18month tracking period. Availability of the screening circuit increased from 88% ل >96%, contributing an estimated additional 85k tons of annual production.
7. الاعتبارات التجارية
Industrial crushing and screening equipment pricing is tiered based on capacity scale:
Tier A – HighCapacity Stationary Plants (>1000 الهيدروكربونات النفطية في الساعة): Capital investment reflects custom engineering for maximum uptime at scale.
Tier B – MidRange Modular Plants (3001000 الهيدروكربونات النفطية في الساعة): Balanced offering featuring preengineered modules optimized for fast deployment.
Tier C – Compact & الوحدات المتنقلة (<300 الهيدروكربونات النفطية في الساعة): Focus on flexibility for contract crushing or satellite sites.
تتضمن الميزات الاختيارية حزم الأتمتة المتقدمة (PLC control with remote monitoring), dust suppression systems certified for specific regions ,and specialized wear liners for ultraabrasive applications . تتوفر حزم الخدمة الشاملة ,from basic commissioning support up through fullsite operationandmaintenance contracts . Financing options include capital leases ,عقود الإيجار التشغيلية ,and projectbased rentaltoown structures tailored for capital expenditure planning .
8.التعليمات
س1:What level of preparation is required at my site before installation?
أ1:A stable ,level concrete foundation designed by a qualified structural engineer based on our supplied load data is mandatory .Properly sized feed hoppers ,الناقلات ,and electrical supply infrastructure must be in place prior to commissioning .
Q2:ما هو التدريب الذي تقدمه لفريق العمليات لدينا؟?
A2 We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting guides specific technical documentation This ensures your team achieves target performance levels quickly
س3:What are typical lead times after order placement?
A3 Lead times vary by configuration complexity For standard modular plants lead time typically ranges between weeks Custom engineered high capacity solutions may require months Detailed project schedules are provided upon application review
Q4 How does this equipment handle variations in feed material hardness or moisture content?
A4 The hydraulic adjustment systems on our crushers allow operators compensate real time changes hardness maintain consistent product size Screen decks can specified various materials combat blinding caused moisture while adjustable vibration parameters help maintain efficiency
Q5 What warranty coverage offered?
A5 We offer month warranty defects materials workmanship Wear parts consumables like liners screen media covered separate wear life warranty based guaranteed minimum tonnage processed