1. فتحة مدفوعة بنقطة الألم

Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? تغذية غير متناسقة, خسارة غرامات عالية, excessive water consumption, and unplanned downtime directly erode your profit margins. النظر في هذه التحديات المشتركة:
Throughput Inconsistency: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
التكاليف التشغيلية المفرطة: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
ارتفاع فترات توقف الصيانة: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?

قوية 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.

2. نظرة عامة على المنتج

هذا المنتج كامل, وحدات 500 محطة غسيل تعدين الذهب Tph, engineered for the primary scrubbing, انهيار الطين, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. الفحص الأولي & إزالة النفايات: Washed material discharges onto a vibrating screen. Oversize barren rock (+75مم) is typically conveyed to waste.
3. الغسيل الثانوي & تصنيف: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (على سبيل المثال, +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & إعادة تدوير المياه: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.

نطاق التطبيق & القيود:
مثالية ل: Alluvial/eluvial deposits, عمليات التعدين الغرينية, and hard rock ores with significant clay content requiring attrition.
القيود: Not a standalone recovery device; requires integration with downstream gold concentration systems (على سبيل المثال, مكثفات الطرد المركزي, السدود). Primary crushing may be required ahead of the plant for very large feed material.

3. الميزات الأساسية

وحدة الغسيل الثقيلة | الأساس الفني: Hightorque rotor with Nihard wear plates | المنفعة التشغيلية: Consistent breakdown of tough clay matrices without bogging down | تأثير عائد الاستثمار: يحافظ على إنتاجية التصميم 500 Tph on difficult feeds, preventing costly bypasses

Tiered Screening System | الأساس الفني: Multistage polyurethane screen decks with adjustable spray bars | المنفعة التشغيلية: Efficient removal of waste rock and precise classification of paydirt | تأثير عائد الاستثمار: Optimizes feed grade to downstream recovery units, increasing overall gold yield

Intelligent Water Management | الأساس الفني: Closedloop circuit with highcapacity settling ponds/cyclones | المنفعة التشغيلية: Reduces fresh water consumption by up to 80% through recycling | تأثير عائد الاستثمار: Drastically lowers water procurement costs and simplifies environmental permitting

تصميم انزلاقي معياري | الأساس الفني: Preassembled modules on heavyduty Ibeam skids | المنفعة التشغيلية: Rapid deployment and installation onsite with minimal civil works | تأثير عائد الاستثمار: Cuts plant commissioning time by weeks, تسريع الوقت للإنتاج

التشحيم المركزي & يراقب | الأساس الفني: Automated lubrication points and vibration sensor pads on critical units | المنفعة التشغيلية: Enables proactive maintenance scheduling based on condition monitoring | تأثير عائد الاستثمار: يقلل من وقت التوقف غير المخطط له بنسبة تصل إلى 30% and extends component lifespan

مواصفات المواد المقاومة للتآكل | الأساس الفني: AR400 steel at transfer points, polyurethane lining in slurry launders | المنفعة التشغيلية: Withstands constant abrasive wear from sand and gravel flow | تأثير عائد الاستثمار: Lowers annual parts replacement costs by an average of 25% مقابل المواد القياسية

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 فئة الهيدروكربونات النفطية) | ملكنا 500 حلول محطة غسيل تعدين الذهب Tph | ميزة (% تحسين) |
| : | : | : | : |
| استهلاك المياه (متر مكعب لكل طن معالج) | 3.0 4.0 m³/Ton (دائرة مفتوحة)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% تخفيض |
| Material Availability (الجهوزية %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & monitoring)₂₂₂₂₂₂₂₂₂₂| +35 النقاط المئوية |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 النقاط المئوية |
| Installation Time (أسابيع من التسليم)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~50% أسرع |

ملحوظة: Field data shows consistent improvements based on operational audits from comparable installations.

5. المواصفات الفنية

القدرة التصميمية: 500 طن متري في الساعة (Tph), nominal throughput on material with <30% محتوى الطين.
متطلبات الطاقة: إجمالي الحمل المتصل تقريبًا 650750 كيلوواط (dependent on conveyor length). Requires dedicated HV substation.
مواصفات المواد:
Scrubber Shell & شلالات: Mild steel with AR400 replaceable liners.
الطوابق الشاشة: ألواح البولي يوريثين المعيارية.
الدعم الهيكلي: Heavyduty hotrolled steel sections.
مغاسل الطين & الدبابات: Abrasionresistant steel or HDPE lined.
الأبعاد المادية (وحدات):
وحدة الغسيل: L12m x W6m x H5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +50 درجة مئوية. بخاخات قمع الغبار قياسية; full enclosure kits are optional.

6. سيناريوهات التطبيق

عملية الذهب الغريني في غرب أفريقيا

Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Tph. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.

South American Eluvial Deposit Expansion

Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.

7. الاعتبارات التجارية

Our distribution model provides flexible acquisition paths tailored for capital project planning:

مستويات تسعير المعدات: We offer three standard configurations—Basic (core scrubbing/screening), Enhanced (+advanced controls), غالي (+full water recycling package)—to align with varying budget and operational requirements.
الميزات الاختيارية: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
حزم الخدمة:
الإشراف على التكليف
Annual Preventative Maintenance Contracts
Operator Training Programs
خيارات التمويل:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners

Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.

8.التعليمات

Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration

Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units

Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product

Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront

Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts