Harga Hammer Mill Fabricators Datasheet
1. فتحة مدفوعة بنقطة الألم
Are you managing recurring costs and operational bottlenecks in your size reduction process? توزيع حجم الجسيمات غير متناسقة, excessive wear part replacement, and unplanned downtime for maintenance directly impact your bottom line. These common challenges with hammer mill operation lead to production delays, increased operational expenditure, والمساس بجودة المنتج النهائي.
Consider your current situation: How often do you halt production for screen changes or hammer replacement? What is the true cost per ton when factoring in energy consumption and component wear? Are you achieving the precise granulometry required for downstream processes or product specifications? Inefficient comminution is not just an equipment issue—it is a continuous drain on profitability and plant throughput.
2. نظرة عامة على المنتج: HeavyDuty Industrial Hammer Mill
ال [Manufacturer Name] HeavyDuty Hammer Mill is a robust industrialgrade impact crusher engineered for highvolume reduction of mediumhard to hard materials. It transforms large feed material into a consistent, predetermined particle size through controlled fracturing.
سير العمل التشغيلي:
1. تغذية تسيطر عليها: يتم إدخال المواد عبر نظام تغذية منظم (على سبيل المثال, المغذية الاهتزازية, الحزام الناقل) في غرفة الطحن.
2. تأثير السرعة العالية: المطارق سريعة الدوران (swing or rigid) strike the incoming material, shattering it upon impact with the breaker plates.
3. تصنيف الحجم: The fragmented material is driven against a surrounding screen grate; particles smaller than the screen apertures pass through, while larger pieces remain for further impact.
4. التفريغ الخاضع للرقابة: Sized material exits the mill chamber, typically via pneumatic conveyance or gravity, ready for downstream processing.
نطاق التطبيق: Ideal for crushing aggregates, الحجر الجيري, recycled construction debris, electronic waste, and certain industrial minerals. لا يُنصح باستخدامه مع المواد شديدة الكشط (على سبيل المثال, silica sand without specialized linings), very sticky/clayrich feeds, or precision grinding to submillimeter sizes without closedcircuit systems.
3. الميزات الأساسية
نظام الدوار القابل للعكس | الأساس الفني: Symmetrical rotor design allows endforend rotation | المنفعة التشغيلية: Doubles service life of hammers before replacement; enables use of both leading edges | تأثير عائد الاستثمار: Reduces wear part inventory costs by up to 40% and extends maintenance intervals.
Segmented Wear Liners | الأساس الفني: Bolton breaker plates and side liners made from alloy steel castings | المنفعة التشغيلية: Individual sections can be replaced without dismantling the entire mill housing | تأثير عائد الاستثمار: يقلل وقت توقف استبدال البطانة بمقدار تقريبًا 60% compared to welded or fullshell designs.
نظام خرطوشة الشاشة الديناميكية | الأساس الفني: Pretensioned screen grate mounted in a removable cartridge frame | المنفعة التشغيلية: Enables full screen change in under 30 دقائق; allows quick aperture changes for product flexibility | تأثير عائد الاستثمار: Increases plant availability and supports rapid product switches to meet market demands.
منافذ مراقبة الاهتزاز | الأساس الفني: Integrated sensor mounts connected to bearing housings and rotor shaft | المنفعة التشغيلية: Enables conditionbased monitoring to predict bearing failure or imbalance before catastrophic damage | تأثير عائد الاستثمار: Prevents secondary damage costing up to 5x more than primary component failure; enables scheduled vs. reactive maintenance.
DualDrive Motor Configuration | الأساس الفني: Two electric motors coupled via flexible drives to a single rotor shaft | المنفعة التشغيلية: Provides redundancy; allows operation at reduced capacity if one drive fails; simplifies installation in spaceconstrained plants | تأثير عائد الاستثمار: Mitigates total production stoppage risk; offers more flexible power sourcing options.
4. المزايا التنافسية
| مقياس الأداء | معيار الصناعة القياسي | Our Hammer Mill Solution | ميزة موثقة |
| : | : | : | : |
| الحمولة لكل كيلوواط ساعة (الحجر الجيري) | 8 10 tons/kWh @ 3mm | 11 13 tons/kWh @ 3mm | +22% كفاءة الطاقة |
| متوسط الوقت بين الفشل (MTBF) محامل| ~ 2000 ساعة تشغيل| >3,200 ساعات العمل| +60% خدمة الحياة |
| Screen ChangeOut Time (الإجراء الكامل) | 90 120 دقائق| <30 دقائق| ~67% أسرع |
| Wear Cost per Ton Processed (Abrasive Aggregate)| $0.85 $1.10/طن| $0.55 $0.70/طن| ~35% Lower Operating Cost |
5. المواصفات الفنية
نطاق السعة: تعتمد على النموذج, من 15 الهيدروكربونات النفطية لأكثر من 250 TPH of crushed aggregate (varies by feed material and target size).
متطلبات الطاقة: من 75 كيلوواط حتى 750 kW dualdrive configurations (400V/690V, 50/60هرتز). Custom motor specs available.
Rotor Specifications: Diameter from 800mm to 1600mm; width from 600mm to 2400mm. Dynamically balanced to ISO G6.3 standard.
مواد البناء: Main housing: fabricated from heavyduty steel plate (دقيقة. ST52). Hammers/Breaker Plates: Highchrome cast iron (27% كر) or manganese steel as standard; tungsten carbide options available.
الأبعاد المادية & وزن: Varies by model; typical footprint ranges from 8m² to 25m². Weight from approx. 5,500 kg to over 28,000 كجم.
نطاق التشغيل البيئي: مصمم لدرجات الحرارة المحيطة من 20 درجة مئوية إلى +45 درجة مئوية. Dusttight housing rated for operation with auxiliary dust collection systems.
6. سيناريوهات التطبيق
Aggregate Production Plant – Limestone Base Course
تحدي: A quarry operation needed consistent <19mm output for road base but faced rapid hammer wear due to silica content, causing product oversize variations every ~120 hours.
حل: Implementation of our hammer mill with reversible rotor and highchrome wear package on a scheduled rotation program.
نتائج: ارتداء جزء من الحياة يمتد إلى أكثر من ذلك 220 hours between rotations; particle size distribution maintained within spec >95% of the time; annual consumable costs reduced by an estimated $18,500.
بناء & Demolition Waste Recycling Facility
تحدي: Processing highly variable C&D feed (أسمنت, الطوب, أسفلت) led to frequent clogging with rebar mesh and excessive downtime for clearing jams and screen damage.
حل: Installation featuring a heavyduty "grizzly" prescreen section in the feed chute and our dynamic screen cartridge system with reinforced grates.
نتائج: Unplanned stoppages decreased by over 80%; average weekly throughput increased by 35% due to faster planned screen changes for different product grades.
Mineral Processing Pilot Plant
تحدي: A testing facility required one machine capable of processing multiple ore types at different target sizes with minimal changeover time between batches.
حل: A midrange hammer mill equipped with the quickchange screen cartridge system and multiple preconfigured screen sets.
نتائج: Changeover time between test runs reduced from over 90 minutes to under 20 دقائق,
significantly accelerating project timelines
and improving facility utilization rates.
7.الاعتبارات التجارية
طبقات التسعير: Offered across three primary tiers based on capacity:
- سلسلة الواجب القياسية (<50 الهيدروكربونات النفطية في الساعة): For lowervolume or intermittent use applications.
- سلسلة الثقيلة(50–150 TPH): Our core range,
- Extra HeavyDuty Series(>150 الهيدروكربونات النفطية في الساعة): Customengineeredfor maximum throughputin largescale mineral processingor major aggregate plants.
- Automated Greasing Systems
- ExplosionProof Design(for combustible dust environments)
- Advanced Vibration Monitoring Kitswith remote reporting
- Specialized Wear Packages(Tungsten Carbide Tips,
- الضمان الأساسي(12 months parts/labor)
- Extended Performance Plan(36 شهور,
- عقد الخدمة الكاملة(Covers scheduled maintenance,
suitablefor most quarryingand recycling operations.
الميزات الاختيارية: Available upgrades include:
Ceramic Linersfor extreme abrasion)
حزم الخدمة: Choosefrom:
includingannual inspection)
ارتداء أجزاء,and uptime guarantees)
خيارات التمويل: Flexible commercial terms available includingstraight purchase,
operational leasing,and leasetoown agreements tailoredto CAPEX planning cycles.
8.التعليمات
س:Whatis themaximumfeed sizefor yourhammer mills?
أ:The maximum recommendedfeed sizeis dependenton modelbut generallyshouldnot exceed80–90%
of thefeed openingdimension.For most modelsin our heavyduty range,
this accommodatesfeed blocksup totop600 mm.
س:Canyourhammer millsbe integratedinto anexistingcrushingcircuitwith differentbrandequipment?
أ:
Yes.All unitsare designedwith standardindustrialinterfacesfor chute work,
dust extractionports,and electricalcontrol voltage.PLC control logiccan be adaptedto communicatewith most plantwideSCADA systems.
س:Whatisthetypicallead timefrom orderto commissioning?
أ:
For standardmodelsin our heavydutyrange,
lead timesaveragebetween14and18 weeks.Customconfigurationsmay requireadditionalengineeringtime.We provide detailedproject planning supportupon order confirmation.
س:Doyouprovidewearpartguaranteesbasedon tonnageprocessed?
أ:
Yes.For qualifiedapplicationswhere feed materialis wellcharacterized,
we offer optionalperformancebasedwear partguaranteesstatinga maximumcostper tonprocessedoveran agreedperiod.This providespredictableoperatingcosts.
س:Whatlevelofoperator trainingis required?
أ:
We provide comprehensiveonsite trainingcovering safeoperation,routine maintenancechecks,and basic troubleshooting.This typicallyrequiresone eighthourshiftfor your operationaland maintenanceteam prior touse.