FDAApproved Coke Vibration Screen Assembly Plant: Engineered for Purity, كفاءة, and Zero Contamination

1. فتحة مدفوعة بنقطة الألم

Managing the final screening stage for foodgrade or pharmaceuticalgrade coke presents unique and costly challenges. A single contamination event can lead to an entire batch rejection, resulting in substantial financial loss and reputational damage. Are you facing these critical issues?

مخاطر تلوث المنتج: Metaltometal contact, lubricant leakage from bearings, or particulate shedding from screen decks can introduce foreign materials into your product stream, violating FDA compliance and endangering consumer safety.
إزالة الغرامات غير فعالة & Product Degradation: Inconsistent vibration or poor screen deck design leads to blinding, انخفاض الإنتاجية, and an inability to precisely separate fines. This results in offspec product and wasted yield.
التوقف المفرط للصيانة: Standard industrial screens are not designed for the rigorous hygiene standards required. تنظيف, تقتيش, and part replacement are timeconsuming, directly impacting your plant’s operational availability.
تآكل & Sanitation Challenges: Residual coke particles and moisture in a standard assembly can promote corrosion within the frame and components, creating harborage points for bacteria and making FDAmandated cleaninplace (CIP) procedures ineffective.

السؤال المركزي هو: how do you achieve highcapacity, reliable particle sizing while guaranteeing a contaminantfree process that meets stringent regulatory audits?

2. نظرة عامة على المنتج

This FDAApproved Coke Vibration Screen Assembly Plant is a complete, turnkey screening system engineered specifically for the final classification of calcined petroleum coke (تكلفة النقرة) intended for food, pharmaceutical, or other highpurity applications. It is designed as a fully enclosed unit to prevent external contamination and facilitate sanitation.

سير العمل التشغيلي:
1. تغذية تسيطر عليها: Prescreened coke is introduced via an FDAcompliant feed chute onto the first screen deck.
2. فصل دقيق: Multiple screen decks with defined mesh sizes utilize controlled linear or elliptical vibration to stratify material efficiently, removing fines and oversize particles.
3. Clean Product Streams: Accepted product (وسطاء) is discharged through dedicated, sealed outlets. Fines and oversize are separately conveyed to designated collection points.
4. Contained Environment: The entire screening process occurs within a sealed housing equipped with FDAgrade gaskets and inspection windows.
5. Sanitation Readiness: The system is designed for rapid washdown with sloped surfaces, quickrelease clamps on access panels, and drainage ports.

نطاق التطبيق: Final sizing of food/pharmaceuticalgrade calcined petroleum coke (تكلفة النقرة), precision separation of specialty carbons.
القيود: Not intended for primary crushing of raw green coke or for extremely abrasive nonfood mineral processing outside its specified wear material grades.

3. الميزات الأساسية

Hygienic ClampTogether Assembly | الأساس الفني: FDAcompliant 304/316L stainless steel construction with polished finishes | المنفعة التشغيلية: Eliminates bolt threads and lap joints that trap particles; enables rapid disassembly for inspection and cleaning | تأثير عائد الاستثمار: Reduces sanitation labor time by up to 60% versus bolted designs, minimizing production line changeover windows.

Sealed Vibration Mechanism | الأساس الفني: Dusttight vibrator motor housings with FDAaccepted lip seals; optional internal air purge system | المنفعة التشغيلية: Prevents lubricant ingress into product zone and protects bearings from corrosive dust | تأثير عائد الاستثمار: يطيل عمر خدمة المحمل بمقدار 23x, eliminating a primary source of product contamination and unplanned downtime.

QuickChange Screen Deck System | الأساس الفني: Tensioned polyurethane or stainless steel mesh decks with sanitary attachment rails | المنفعة التشغيلية: Allows a single operator to replace screen panels in under 10 minutes without tools | تأثير عائد الاستثمار: Increases plant flexibility for different product grades and restores full capacity faster after maintenance.

Sanitary Frame Design | الأساس الفني: Continuous welds polished to a 4 finish; coved corners; integrated CIP spray ball ports | المنفعة التشغيلية: Prevents material buildup and bacterial growth; supports validated cleaning protocols | تأثير عائد الاستثمار: Ensures continuous compliance with FDA audits, avoiding costly production halts for deep cleaning.

Optimized Vibration Dynamics | الأساس الفني: Computermodeled vibratory motion tuned for coke particle flow characteristics | المنفعة التشغيلية: Minimizes particle degradation (الاستنزاف) while maximizing screening efficiency and throughput per square foot of deck area | تأثير عائد الاستثمار: Improves yield of onspec product by 38% compared to poorly tuned industrial screens.

4. المزايا التنافسية

| مقياس الأداء | Industry Standard Screen Assembly | Our FDAApproved Coke Vibration Screen Solution | ميزة (% تحسين) |
| : | : | : | : |
| Sanitation Compliance Time | Manual scrubbing of complex assemblies (812 ساعات) | Validated CleaninPlace (CIP) procedure (100% تحسين |
| كفاءة الفحص (دقة) | ~8590% efficiency on fine meshes (<40 شبكة) | ثابت 9397% efficiency on same meshes | ~58% More Product Yield |
| Material Changeover Time (Deck Swap) | 4590 minutes with tools & multiple personnel | 30 RA standard mill finish 50% Smoother Surface |

5. المواصفات الفنية

سعة & تصنيف: نماذج من 20 الهيدروكربونات النفطية إلى 150 TPH throughput capacity for coke bulk density (~0.50.8 t/m³). مصممة ل 24/7 عملية مستمرة.
متطلبات الطاقة: Vibrator motors from 2 س 2 HP ل 2 س 10 HP depending on model; standard supply at 460V/60Hz/3Ph; الفولتية الأخرى المتاحة.
مواصفات المواد: Primary product contact surfaces: ASTM A270 compliant 4 polish finish stainless steel (304 or optional AISI316L). Structural frame members are carbon steel with corrosionresistant coating suitable for washdown environments.
الأبعاد المادية: Variable by model; typical footprint range from \(3m L x \(1\).8m W\) ما يصل الى \(6m L x \(2\).5m W\). Height typically under \(2\).5m including feed hopper.
نطاق التشغيل البيئي: Ambient temperature range of \(0°C\) ل \(40°C\) (\(32°F\) \(104°F\)). تحمل الرطوبة حتى \(95\%\) غير التكثيف.

6. سيناريوهات التطبيق

[FoodGrade CPC Producer] تحدي: A major producer faced recurring audit findings due to potential crosscontamination in their final screening line using modified industrial equipment. Manual cleaning was inconsistent and documentation was inadequate.

[Specialty Carbon Manufacturer] تحدي: Producing highvalue modified carbon required separating ultrafine particles (\(5\%\) fines generation).

[MultiGrade Coke Facility] تحدي: The plant produced both industrialgrade و foodgrade coke on shared lines using the same equipment.

[FoodGrade CPC Producer] حل: Implementation of two parallel FDAapproved vibration screen assemblies with CIP documentation packages.

[Specialty Carbon Manufacturer] حل: Installation of a customconfigured assembly featuring polyurethane decks on all contact points

[MultiGrade Coke Facility] حل: Installation of a dedicated hygienic assembly on the foodgrade line

[FoodGrade CPC Producer] نتائج: Achieved consistent audit readiness

[Specialty Carbon Manufacturer] نتائج: Achieved target purity specifications

[MultiGrade Coke Facility] نتائج: Enabled simultaneous production

7 الاعتبارات التجارية

يتم تقديم حلولنا في ثلاثة مستويات أساسية:

1\. طبقة النظام الأساسي
Includes core hygienic assembly
starting at approximately $85
000 USD depending on size
and capacity requirements

الميزات الاختيارية:
• Advanced CIP automation package
• Explosionproof motor ratings
• Integrated metal detection systems
• Custom discharge spouting configurations
• Remote monitoring sensors

حزم الخدمة:
• التكليف & تدريب المشغلين
• Annual inspection & certification program
• Priority parts fulfillment guarantee

خيارات التمويل:
We work with thirdparty lenders
to offer equipment leasing structures
or extended payment terms over \[24\]
\[36\]
أو \[60\] شهور

8 التعليمات

Q1 Is this assembly compatible with our existing upstream crushers?
A1 Yes provided your feed material meets the specified size distribution Our engineering team can review your current process flow

السؤال الثاني: ما هو التأثير المتوقع على استهلاكنا الإجمالي للطاقة في المحطة?
A2 Field data shows these assemblies typically operate within industrystandard power bands The efficiency gains in yield often result in net energy savings per ton produced due to reduced recirculation loads

Q3 Are spare parts readily available given the specialized materials?
A3 We maintain an inventory of all critical wear items including sanitary gaskets specialized bearings etc ensuring nextbusinessday shipping availability under our service contracts

Q4 Can we conduct factory acceptance testing before shipment?
A4 Yes we strongly recommend FAT where we demonstrate performance metrics such as sanitation access noise levels etc prior to delivery This ensures all specifications are met before installation at your site