عنوان: HighCapacity, HighRecovery 500 TPH Gold Mining Washing Plant | Engineered for Maximum Uptime and ROI

1. فتحة مدفوعة بنقطة الألم

Are you scaling up alluvial or eluvial gold operations but facing bottlenecks in your material handling and recovery circuit? In hightonnage scenarios, inefficient washing and scrubbing directly translate to lost revenue. وتشمل التحديات المشتركة:
التعامل مع التغذية غير المتسقة: Variable clay content and oversized material can cause frequent blockages in scrubbers and screens, leading to unplanned downtime that costs thousands per hour.
Inefficient Liberation: Inadequate scrubbing fails to break down cemented agglomerates, trapping fine gold and reducing overall recovery rates.
مياه عالية & استهلاك الطاقة: Legacy plants often use inefficient pump systems and lack water recycling integration, escalating operational costs in remote sites.
Maintenance Intensity: Poorly designed components with high wear rates require constant attention, diverting skilled labor from critical tasks.

Is your current setup capable of processing 500 tonnes per hour reliably while maximizing gold recovery and controlling operational expenses?

2. نظرة عامة على المنتج

هذا 500 TPH Gold Mining Washing Plant is a complete, modular processing system designed for the primary washing, scrubbing, الفحص, and gravity concentration of alluvial and eluvial goldbearing ores. It is engineered to transform raw, unsorted feed into concentrated material for final gold extraction.

سير العمل التشغيلي:
1. التغذية الأولية & الفرك: Runofmine material is fed into a heavyduty scrubber for aggressive clay breakdown and ore liberation.
2. التحجيم & تصنيف: The scrubbed output passes over vibrating screens to separate oversize waste (على سبيل المثال, +75مم) and classify the valuable fraction.
3. Primary Concentration: The undersize screen material is routed through a series of highcapacity sluices or jigs for primary gravity gold recovery.
4. إدارة المخلفات & Water Recycling: Waste streams are managed via cyclones or dewatering screens, with process water clarified and recirculated to minimize fresh water demand.

نطاق التطبيق & القيود:
مثالية ل: Largescale alluvial/eluvial deposits, riverine operations, and weathered saprolite materials with high clay content.
Not Suitable For: الصخور الصلبة (عرق) ore processing requiring crushing or chemical leaching within this circuit.

3. الميزات الأساسية

وحدة الغسيل الثقيلة | الأساس الفني: Hightorque drum drive with internal lifters | المنفعة التشغيلية: Ensures complete disintegration of claybound conglomerates for maximum gold liberation | تأثير عائد الاستثمار: تظهر البيانات الميدانية أ 515% increase in recovery from previously problematic materials.

Modular Vibrating Screen Deck | الأساس الفني: متعدد المراحل, highGforce screening with replaceable polyurethane panels | المنفعة التشغيلية: Provides consistent sizing efficiency under variable feed conditions with minimal blinding | تأثير عائد الاستثمار: Reduces downtime for screen changes by up to 40% compared to traditional steel panels.

Optimized Sluice/Gravity Concentration System | الأساس الفني: Laminar flow design with engineered riffle geometry and automatic concentrating trays | المنفعة التشغيلية: Delivers high capture rate for fine gold (+100 شبكة) while allowing for continuous operation | تأثير عائد الاستثمار: Improves gravity recoverable gold (GRG) capture efficiency, directly increasing revenue per ton.

Integrated Water Management System | الأساس الفني: Closedloop circuit with settling ponds/cyclone banks and positive displacement pumps | المنفعة التشغيلية: Cuts fresh water consumption by over 80% and ensures consistent process water pressure | تأثير عائد الاستثمار: Drastically reduces water sourcing costs and environmental licensing complexity.

Centralized PLC Control & يراقب | الأساس الفني: Industrial programmable logic controller with HMI interface monitoring motor loads, معدلات التغذية, and pump pressures | المنفعة التشغيلية: Allows a single operator to oversee the entire washing plant process from a central station | تأثير عائد الاستثمار: Lowers labor requirements and enables proactive maintenance based on realtime data.

Corrosion & AbrasionResistant Construction | الأساس الفني: Critical wear zones fabricated from AR400 steel or lined with specialized polyurethane | المنفعة التشغيلية: Extends service life of chutes, مغاسل, and feed hoppers in highly abrasive environments | تأثير عائد الاستثمار: Reduces spare parts inventory cost and frequency of component replacement shutdowns.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة (500 TPH Class) | ملكنا 500 حل محطة غسيل TPH | ميزة (% تحسين) |
| : | : | : | : |
| Effective Clay Disintegration| Singlepass scrubber at fixed RPM| Dualstage scrubber with variable speed drive| More consistent liberation; ما يصل الى 20% better disaggregation |
| Fresh Water Consumption| ~1500 m³/day (open circuit typical)| <300 m³/day (with closedloop system)| حتى 80% تخفيض |
| متوسط ​​الوقت بين الفشل (Critical Wear Parts)| ~8001000 hours| 12001500 ساعات (AR400/PU lined)| ~40% longer service life |
| Plant Setup / وقت التشغيل| 46 weeks with multiple crews| 23 weeks due to preassembled modules| ~50% faster deployment |
| Gravity Recovery Efficiency (100 mesh gold)| Estimated 7080% capture rate| Targeted 8592% capture rate (موقع محدد)| حتى 15% increase in fine gold recovery |

5. المواصفات الفنية

Nominal Capacity: 500 طن في الساعة (dry feed).
الحد الأقصى لحجم التغذية: Up to 250mm.
متطلبات الطاقة: تقريبا. 750900 kVA total connected load. Configured for diesel generator or grid connection.
مواصفات المواد الرئيسية:
Scrubber Drum: 16mm mild steel shell with AR400 internal lifters.
الطوابق الشاشة: Hightensile frame with tensioned polyurethane screen panels.
شلالات & المغاسل: 10mm mild steel with replaceable AR400 liners in highwear zones.
الأبعاد المادية (وحدات): Typical footprint of ~40m L x 20m W x 12m H (feed hopper depth). Designed for disassembly into standard shipping containers.
نطاق التشغيل البيئي: مصممة لدرجات الحرارة المحيطة من 10 درجة مئوية إلى +45 درجة مئوية. Dust suppression systems are included.

6. سيناريوهات التطبيق

عملية الذهب الغريني في غرب أفريقيا

Challenge A mature site needed to upgrade from multiple smaller plants (~200 TPH total) to a single, efficient line to reduce fuel costs and manpower while processing increasingly clayrich overburden.
Solution Implementation of this modular TPH washing plant with an emphasis on the heavyduty scrubber module and closedloop water system.
Results Achieved consistent throughput at design capacity within two weeks. Reduced operating crew by 30%, cut diesel consumption per ton by 22%,and maintained recovery rates above 90% despite more challenging feed material.

رواسب جنوب شرق آسيا

Challenge A new contractor operation required rapid deployment of a highvolume plant capable of handling highly variable feed—from loose gravels to cemented laterite—with minimal site preparation.
Solution A skidmounted version of the TPH plant was selected,facilitating transport via logging roads.The optimized screening deck was critical for handling size variability.
Results The plant was operational within days of arrival on site.It processed an average of , tons per day over the first quarter,demonstrating the flexibility needed for the deposit's heterogeneity without significant modification

الاعتبارات التجارية

Pricing is structured around configuration level:
• Base Tier (TPH Core Plant): Includes scrubber,الفحص,and primary gravity concentration modules.Priced as a complete package
• Enhanced Tier Adds advanced control systems(بلك),secondary finegold recovery units(e.g.,centrifugal concentrators),and largercapacity dewatering cyclones
• Turnkey Tier Full site engineering,supply installation commissioning,and operator training services available

الميزات الاختيارية
• Prewet / prescreening module for extreme clay conditions
• Onboard diesel power generation packages
• Containerized spare parts kits

حزم الخدمة
• Annual Preventive Maintenance Support Includes scheduled inspections parts discounts,and remote monitoring access
• Extended Warranty Coverage Available for critical components beyond standard months

Financing Options Flexible commercial terms including leasing arrangements equipment finance loans,and milestonebased project financing can be discussed

التعليمات

What is the typical lead time for delivery?
From order confirmation delivery typically requires – weeks depending on final configuration Customizations may extend this timeframe

How does the plant handle variations in feed grade?
The gravity concentration system is designed with adjustable parameters flow rates riffle configurations )to optimize recovery across a range of head grades without requiring mechanical changes

What site preparation is required?
A level pad compacted subbase adequate fresh water source initially )and provisions for tailings deposition settling ponds are required Detailed civil drawings are provided

Are operators trained on the new system?
Yes comprehensive onsite training covering operation basic troubleshooting routine maintenance procedures is included during commissioning

What aftersales technical support is offered?
We provide / remote technical support via phone or video link along with detailed operation maintenance manuals A global network of service partners can be mobilized if required