Eco-Friendly Jc5000 Jaw Crusher

وصف قصير:

1. PAINPOINT DRIVEN OPENING Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation’s margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. النظر في هذه التحديات المشتركة: الاستهلاك المفرط للطاقة: Primary crushing can account for over 50% of a plant’s connected power load.…

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تفاصيل المنتج

علامات المنتج

1. فتحة مدفوعة بنقطة الألم

Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation's margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. النظر في هذه التحديات المشتركة:
الاستهلاك المفرط للطاقة: Primary crushing can account for over 50% of a plant's connected power load. Inefficient drives and outdated designs lead to prohibitively high electricity costs per ton.
التوقف غير المخطط له من التآكل المبكر: Frequent replacement of wear parts like jaw plates due to poor material selection or design not only incurs part costs but results in significant production losses during changeouts.
Dust Emission and Noise Compliance Challenges: Managing airborne particulate and noise levels to meet site and regulatory standards often requires costly auxiliary systems, adding complexity and capital expense.
تدرج المنتج غير متناسق: Worn or poorly adjusted crushers produce excessive fines or irregular slabby product, تقليل العائد من القيمة, inspec aggregate and impacting downstream process efficiency.

How do you reduce your cost per ton while simultaneously addressing environmental stewardship goals? Is it possible to achieve higher throughput without a corresponding spike in energy bills? The solution lies in fundamentally reengineering the primary crushing stage.

2. نظرة عامة على المنتج

The EcoFriendly JC5000 is a highcapacity, كسارة فكية مفردة مصممة للتكسير الأولي للصخور الصلبة, الجرانيت, البازلت, والخرسانة المعاد تدويرها. It is designed for stationary installation in quarry, التعدين, ومصانع إعادة تدوير مخلفات البناء واسعة النطاق.

سير العمل التشغيلي:
1. يٌطعم & الفحص المسبق: Runofmine or feed material is directed into the vibrating grizzly feeder (خياري), الذي يتجاوز الغرامات لزيادة القدرة الفعالة.
2. عمل سحق: Material enters the deep crushing chamber. An optimized elliptical motion ensures aggressive nipangle crushing at the inlet and consistent reduction along the full length of the fixed and moving jaw plates.
3. تسريح & نقل: Crushed product exits at the bottom discharge point, with a large gap setting range allowing precise control over final product top size for direct feed to secondary crushers or screening units.

نطاق التطبيق: Ideal for hightonnage primary crushing where feed size is up to 1300mm (51") and target product sizes range from 150mm to 300mm (6" ل 12"). لا ينصح به لزجة, مواد طينية بدون فحص مسبق/سلخ فروة الرأس.

3. الميزات الأساسية

EcoDrive System | الأساس الفني: Highefficiency IE4rated motor coupled with a fluid coupling | المنفعة التشغيلية: Reduces inrush current by up to 60% and provides smooth start/stop cycles, lowering mechanical stress on driveshafts and belts | تأثير عائد الاستثمار: تظهر البيانات الميدانية المتوسط 1822% reduction in energy consumption per ton crushed versus standard drive systems.

Vortex Chamber Design & Liner Geometry | الأساس الفني: Computermodeled chamber profile that creates interparticle rockonrock crushing in the upper chamber | المنفعة التشغيلية: Directs wear away from jaw plates at the feed point, increases throughput volume, and promotes a more cubical product shape | تأثير عائد الاستثمار: Extends jaw plate service life by an estimated 3050%, directly reducing wear part cost per ton and downtime frequency.

مشعب قمع الغبار المتكامل | الأساس الفني: Internal piping system delivering lowvolume, highpressure mist at key dust generation points within the chamber | المنفعة التشغيلية: يمنع الغبار من المصدر دون تشبع المواد; operates on less than 15 liters/minute of water | تأثير عائد الاستثمار: Eliminates need for external spray bars and reduces water consumption by ~70%, often bringing crusher emissions within permit limits without additional capital investment.

Acoustic Damping Armor | الأساس الفني: Multilayer composite panels fitted to crusher frame sides and hopper | المنفعة التشغيلية: Absorbs highfrequency mechanical noise generated by the crushing process | تأثير عائد الاستثمار: Reduces sound power levels by up to 10 ديسيبل(أ), aiding compliance with stringent site noise regulations (على سبيل المثال, <85 ديسيبل(أ) في محطات المشغل).

Smart Chamber Access & تعديل | الأساس الفني: Hydraulically assisted toggle tensioning system and rear wedge lock mechanism | المنفعة التشغيلية: Enables remote setting adjustment via PLC interface and simplifies liner changeout procedures; reduces jaw plate replacement downtime by approximately 40% | تأثير عائد الاستثمار: Lowers labor costs for maintenance events and increases plant availability.

4. المزايا التنافسية

5. المواصفات الفنية

نموذج: EcoFriendly JC5000 Jaw Crusher
فتح الأعلاف: 1300مم × 1000 مم (51" س 40")
الحد الأقصى لحجم التغذية: 1100مم (43")
نطاق الإعداد الجانبي المغلق: 150 300مم (6" 12")
نطاق السعة: 450 750 طن في الساعة (تعتمد على نوع المادة & CSS)
متطلبات طاقة المحرك: 200 كيلوواط (IE4rated electric motor standard)
إجمالي الطاقة المثبتة: 225 كيلوواط (includes hydraulic system & المساعدين)
وزن كسارة (باستثناء المحرك & الإطار الأساسي): تقريبًا 62,000 كجم
مواصفات المواد الرئيسية: الإطار الرئيسي لوحة فولاذية ملفقة (الصف S355J2); Jaw plates Premium XT710 manganese steel; Eccentric shaft Forged alloy steel EN24.
نطاق التشغيل البيئي: درجة الحرارة المحيطة 20 درجة مئوية إلى +45 درجة مئوية; Dust suppression system operational down to +5°C with optional heater trace.

6. سيناريوهات التطبيق

توسيع محجر الجرانيت | تحدي: A major quarry needed to increase primary crushed output by 25% but was constrained by existing grid power capacity and permit limits on sitewide noise. Adding a conventional crusher would require costly substation upgrades. | حل: Installation of one EcoFriendly JC5000 Jaw Crusher as the new primary unit, replacing two older machines. The lower power draw per ton allowed higher throughput within existing power limits. The integrated acoustic damping was critical for permit approval.| نتائج: حقق أ 28% increase in hourly production while reducing primary circuit energy consumption by 18%. Site noise mapping confirmed compliance, avoiding over $250k in anticipated electrical infrastructure costs.

Urban Recycling Center Development | تحدي: A contractor establishing a fixedsite construction & demolition waste recycling plant faced strict urban emissions controls and needed consistent product from highly variable reinforced concrete feed.| حل: The JC5000 was selected for its integrated dust suppression and ability to handle large rebarladen slabs without risk of bridging. The robust hydraulic setting adjustment allowed quick changes between C&D waste streams.| نتائج: The plant consistently meets particulate matter (PM10) monitoring requirements. The crusher maintains a consistent 600 tph throughput on mixed C&تغذية د, producing a cleanly fractured product with minimal fines generation for highervalue aggregate yield.

7. الاعتبارات التجارية

The EcoFriendly JC5000 Jaw Crusher is offered in three configured tiers:

1. التكوين الأساسي (الطبقة الأولى): Includes crusher body, IE4 motor/sheaves/vbelts, drive guards, نظام التشحيم الأساسي, بداية المحرك.
2. التكوين الأمثل (Tier II Most Common): Adds integrated dust suppression manifold, acoustic damping armor panels, hydraulic setting adjustment system, automated lubrication unit.
3. Fully Integrated Skid (المستوى الثالث): Includes Tier II features plus a heavyduty vibrating grizzly feeder mounted on a common baseframe with walkways/ladders/stairs for simplified installation.

تشتمل الميزات الاختيارية على ملفات تعريف مختلفة للوحة الفك (standard/quarry/superteeth), various monitoring sensors (ارتداء بطانة,درجة حرارة,اهتزاز),and an RTU/PLC control package for remote monitoring.

Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering planned maintenance,تَعَب,and wear parts.Financing options include straight capital purchase,fixedterm leasetoown agreements,and tailored throughputbased rental contracts for projectbased work. Eco-Friendly Jc5000 Jaw Crusher

8.التعليمات

س:What are the infrastructure requirements for installing the JC5000?
أ:The crusher requires a reinforced concrete foundation designed to specific dynamic loads.Power supply must be sized for an IE4 ,200kW motor with softstart capability.Access for maintenance,a luffing jib crane or overhead gantry,and adequate space around all service points are necessary.Detailed civil drawings are provided upon order confirmation

Q.How does this machine handle tramp metal or uncrushable objects?
A.The JC5000 utilizes a robust hydraulic toggle tensioning system that acts as both setting adjustment overload protection.In event of an uncrushable object,the hydraulic system allows toggle plate relief minimizing risk catastrophic damage.The system can be reset quickly once obstruction cleared

Q.Can we use existing nonproprietary jaw plates or must we use OEM parts?
A.The vortex chamber design performance is certified using specific OEM premium alloy plates.We strongly recommend their use guarantee stated capacity wear life.Substituting generic plates will void warranty may reduce throughput efficiency increase operating cost per ton

Q.What typical returnoninvestment period can be expected?
A.ROI period varies based local energy costs utilization rates material abrasiveness.In typical hard rock application where energy costs are moderatehigh operators report payback periods between 18 months based primarily savings from reduced energy consumption extended wear part life increased availability

Q.Is training provided our maintenance staff?
A.Comprehensive onsite training conducted during commissioning covers safe operation routine inspection procedures troubleshooting guides major component replacement.This supplemented detailed operation maintenance manuals digital access instructional videos