1. فتحة مدفوعة بنقطة الألم

تؤدي تكاليف التشغيل المتصاعدة وفترات التوقف غير المتوقعة إلى تآكل هوامش مشروعك? In crushing and screening, key challenges directly impact your bottom line. خذ بعين الاعتبار هذه العقبات التشغيلية الشائعة:
Inefficient Material Flow: Mismatched crusher and screen capacities create bottlenecks, limiting total plant throughput and leaving potential revenue untapped.
التوقف المفرط للصيانة: تغييرات متكررة في الخطوط الملاحية المنتظمة, تحمل الفشل, and unscheduled stops for clogging or jamming disrupt production schedules and increase labor costs.
استهلاك عالي للطاقة لكل طن: Older or poorly configured equipment draws disproportionate power for the final product yield, making energy a volatile and significant cost center.
Inconsistent Final Product Specification: Variability in aggregate size or shape leads to product rejection, تكاليف إعادة المعالجة, and dissatisfied endbuyers.
Rapid Wear Part Degradation in Abrasive Applications: The constant cost and labor of replacing wear components in highabrasion environments severely impacts operating expense.

Is your current setup configured to maximize material yield while controlling wear, طاقة, وتكاليف العمالة? The solution lies in specifying equipment engineered to address these specific inefficiencies.

2. نظرة عامة على المنتج: HIGHCAPACITY MOBILE CRUSHING AND SCREENING PLANT

This product line refers to a fully integrated, trackmounted mobile processing system designed for primary, ثانوي, and tertiary reduction of aggregate, خام, ومواد البناء المعاد تدويرها. Its selfcontained design enables rapid deployment and onsite mobility.

سير العمل التشغيلي:
1. التغذية الأولية & سحق: Excavator or wheel loader feeds material into the hopper, which directs it to the primary jaw or impact crusher for initial size reduction.
2. Integrated Prescreening & نقل: Crushed material is conveyed to an integrated vibrating screen which separates fines prior to secondary crushing, increasing efficiency and reducing wear.
3. ClosedCircuit Processing: Oversize material is recirculated back to the crusher via a continuous loop (دائرة مغلقة), ensuring precise control over top product size.
4. Final Product Stockpiling: Correctly sized material is conveyed to designated stockpiles via adjustable radial conveyors.

نطاق التطبيق: Ideal for quarrying, mining contract crushing, largescale construction projects (على سبيل المثال, road base production), وعمليات إعادة التدوير (أسمنت, أسفلت). Suited for mediumtohard rock and demolition debris.

القيود: Not designed for underground mining or highly specialized mineral processing requiring chemical treatment. Maximum feed size and hardness are governed by specific model selection.

3. الميزات الأساسية

Direct Drive Crusher System | الأساس الفني: Eliminates Vbelts & reducers; couples crusher directly to hightorque hydraulic motors | المنفعة التشغيلية: Reduces power transmission losses, lowers maintenance points, and provides instant reverse capability to clear blockages | تأثير عائد الاستثمار: تظهر البيانات الميدانية ما يصل إلى 12% lower fuel consumption per ton crushed versus traditional beltdriven systems.

الطبقة 4 أخير / EU Stage V Compliant Powerpack | الأساس الفني: Advanced diesel engine with integrated exhaust aftertreatment (SCR/DPF) | المنفعة التشغيلية: Delivers full power while meeting global emissions standards without derating; simplifies permitting for environmentally sensitive sites | تأثير عائد الاستثمار: Maintains rated productivity in all regulatory zones, avoiding costly project delays or fines.

HeavyDuty Feeder with Integrated PreScreen | الأساس الفني: Vibrating grid section mounted precrusher on the feeder | المنفعة التشغيلية: Removes natural fines from the feed stream before entering the crusher chamber | تأثير عائد الاستثمار: Increases final throughput by up to 30% by preventing unnecessary processing of alreadysized material and reduces crusher liner wear.

PLCBased Intelligent Control System | الأساس الفني: Centralized programmable logic controller with touchscreen interface monitoring all functions | المنفعة التشغيلية: Allows operators to monitor performance metrics (tonnage, سحب الطاقة), adjust settings remotely, and receive fault diagnostics | تأثير عائد الاستثمار: Minimizes troubleshooting time by up to 50% and enables lessexperienced crews to operate at optimal efficiency.

Hydraulic Setting Adjustment (HSATMtype system) | الأساس الفني: Hydraulic rams replace mechanical shims for adjusting crusher discharge opening | المنفعة التشغيلية: Enables closedside setting changes in under 2 minutes without stopping the plant for manual shim insertion | تأثير عائد الاستثمار: Reduces downtime for product size changes by over 90%, allowing rapid response to changing contract requirements.

Unified Chassis & HighStrength Frame Construction | الأساس الفني: Singlepiece fabricated steel chassis with reinforced crusher mounting points | المنفعة التشغيلية: Provides exceptional stability under load, reduces stress fractures over time, and ensures longterm alignment of crushing components | تأثير عائد الاستثمار: Extends structural life of the core asset by years, protecting capital investment against premature failure.

4. المزايا التنافسية

| مقياس الأداء | معيار الصناعة القياسي | Our Mobile Crushing Solution Documented Advantage |
| : | : | : |
| Average Tons per Hour (هارد روك) | ~250 tph (for comparable class) حتى 320 tph (+28%) |
| استهلاك الوقود (Liters per Ton) تقريبا. 1.8 L/t Approx. 1.5 L/t (17%) |
| متوسط ​​الوقت بين الفشل (Critical Drivetrain) ~1，200 hours ~1，800 ساعات (+50%) |
| يثبت / وقت التدمير (Basic Relocation) ~68 hours ~34 hours (50%) |
| ارتداء جزء من الحياة (Manganese Liners Abrasive Rock) ~40，000 tons ~55，000 طن (+37%) |

5. المواصفات الفنية

Model Reference: MC350 ProSeries
نوع الكسارة الأولية: كسارة فكية تبديل واحدة
فتح الأعلاف: 1，400 مم × 1，100 مم
الحد الأقصى لحجم التغذية: 900 مم طول الحافة
Engine Power: Caterpillar C18 ACERT， 571 كيلوواط (765 HP)
Operating Weight: تقريبا. 125，000 كجم
Transport Dimensions (طول × عرض × ارتفاع): 18m x 3.5m x 4.2m
Hopper Capacity: 9 م³
Main Discharge Conveyor: عرض：1400 مم； Hydraulic folding & raising
Material Specifications Handled: Natural rock (الجرانيت， البازلت)， Recycled concrete/asphalt， خام الحديد， Demolition waste
نطاق التشغيل البيئي: 25°C to +45°C ambient temperature； Dust suppression system standard

6. سيناريوهات التطبيق

LargeScale Quarry Expansion Challenge： A granite quarry needed to increase output by 40% without expanding its fixed plant footprint or significantly adding crew。 The existing fleet was cyclelimited。 حل： Deployment of two MC350 ProSeries mobile plants in a parallel configuration feeding a centralized highcapacity mobile screen。 This created a flexible satellite crushing circuit。 نتائج： Plant throughput increased by 42%。 The mobile setup allowed selective mining of different benches simultaneously。 Fuel efficiency improved by an average of 15%， contributing directly to margin improvement。

Major Infrastructure Project Remote Location Challenge： A highway construction contractor faced tight deadlines with no local aggregate supply。 Setting up a fixed plant was costprohibitive due to distance from civil infrastructure。 حل： A complete threestage mobile crushing and screening train（jaw， مخروط， screen） was deployed onsite。 The train followed the road corridor as work progressed。 نتائج： Produced over million tons of certified road base和subbase材料onsite eliminating longhaul transport costs。 The project was completed weeks ahead of schedule due uninterrupted material supply。

7 الاعتبارات التجارية

Our wholesale models are structured around core capability tiers：

1。 Base Equipment Tier： Includes fully functional standard specification plant as per technical specifications。
2。 Enhanced Application Tier （+1520%） ： Adds applicationspecific packages （e.g，， Extreme Abrasion package with upgraded liner alloys和wear plates，， Arctic package with engine preheaters和enclosed hydraulics）。
3。 Premium Automation Tier （+2530%） ： Integrates advanced telemetry GPS fleet tracking automated lubrication systems和remote performance analytics。

الميزات الاختيارية： Magnetic separator，， dust suppression cannon，， hydraulic side conveyor for reject material extra lighting packages。

حزم الخدمة：
Bronze （Basic）： Scheduled maintenance parts supply。
Silver （Recommended）： Scheduled maintenance priority parts dispatch dedicated technical support。
Gold （Comprehensive）： Fullcostperton contract covering all parts（excluding wear consumables） labor scheduled/unscheduled maintenance。

Financing Options Available through partners include equipment leasing longterm rental with purchase option和traditional capital loan structures tailored for CAPEX cycles。

8 التعليمات

Q What is the lead time from order confirmation delivery？
A For standard models lead time is typically weeks subject factory scheduling Custom configurations may require additional time。

Q Are these plants compatible with existing ancillary equipment like excavators loaders？
A Yes They are designed integrate with standard industry loading工具and stockpiling conveyors Control systems can often be adapted interface with existing site equipment。

Q How does implementation affect my current operational workflow？
A Implementation includes site planning assistance operator training We design transition plan minimize disruption often involving phased commissioning over days。

Q What commercial terms are standard？
A We offer FOB factory delivered pricing Terms are typically % deposit upon order % prior shipment Balance due upon Bill Lading presentation。

Q Can you provide documented performance data specific my material type？
A Yes Our engineering team can provide test reports或reference case studies from similar applications using samples或your provided material specifications validate expected performance metrics。